Heatecx Limited
Our facility specializes in manufacturing high-purity Magnesium Oxide (MgO) tubes and rods, which are essential components for industrial applications requiring superior electrical insulation and high-temperature resistance. We offer two distinct product lines, both engineered to guarantee exceptional quality and performance.
We provide two primary formulations of MgO to meet diverse technical requirements:
• Seawater-Derived High-Purity MgO: This variant utilizes our proprietary electrofused magnesia derived from seawater. This source ensures a controlled chemical composition and intrinsic purity, resulting in superior dielectric performance.
• 99% Purity MgO: Alternatively, we use high-quality electrofused magnesia with a 99% MgO content sourced from reputable domestic suppliers. This option offers an excellent balance of cost and performance without compromising critical material properties.
Both formulations are processed using advanced high-pressure automatic extrusion, followed by a meticulous firing process in pusher-plate tunnel kilns at 1700°C. This rigorous manufacturing control grants our ceramic insulators an exceptional density of 2.3 g/ml, directly contributing to their structural robustness and unbeatable insulation properties. With an annual capacity of 500 tons, we are a leading provider of cutting-edge MgO ceramics.
Our MgO insulators are versatile, high-performance components designed for demanding environments. Due to their exceptional dielectric properties and thermal stability, they are critical in:
• Electric Heating Elements: Ideal for internal insulation in cartridge heaters, high-density heaters, and other heating elements, ensuring efficient heat transfer and operational safety.
• Thermocouples and Temperature Sensors: Used as thermocouple ceramics, these tubes protect wiring from harsh environments, ensuring precise and reliable temperature measurements in high-heat industrial processes.
• High-Temperature Electrical Insulators: Essential for applications requiring dielectric strength at extreme temperatures, protecting circuits from overheating or short circuits. They are fundamental in manufacturing MgO porcelain terminal blocks.
• Ceramic Cores: Serving as structural support and electrical insulation for heating elements, maintaining integrity at elevated temperatures.
• Furnace and Kiln Components: Employed in industrial furnaces, stoves, and heat treatment equipment as support and insulation elements.
• Metallurgical and Foundry Industries: Providing protection and insulation in extreme thermal conditions to enhance process safety and efficiency.
• Exceptional Electrical Insulation: High purity and density ensure reliable dielectric properties even at peak operating temperatures.
• Extreme Temperature Resistance: Rated for environments up to 1700°C, maintaining structural integrity where other materials fail.
• High Density (2.3 g/ml): Achieved through high-pressure extrusion, this density improves mechanical strength and optimizes thermal conductivity.
• Material Purity: Available in 97% or 99% MgO content to minimize impurities that could degrade electrical or thermal performance.
• Durability: Robust construction leads to a longer service life for the systems in which they are integrated, reducing maintenance costs.
• Versatile Formats: We produce tubes and rods ranging from 1.8 mm to 20 mm in outer diameter and up to 350 mm in length, available in single-hole, twin-hole, and multi-hole configurations.
MgO Quality Indicators
|
Indicator |
Unit |
Medium-High Power |
High Power |
|
Magnesium Oxide (MgO) |
% |
97 |
97.5 |
|
Calcium Oxide (CaO) |
% |
0.3 |
0.2 |
|
Iron (Fe³⁺) |
% |
0.3 |
0.02 |
|
Aluminum Oxide (Al₂O₃) |
% |
1.0 |
1.0 |
|
Silicon Dioxide (SiO₂) |
% |
1.0 |
1.0 |
|
Density |
g/ml |
2.3 |
2.3 |
Dimensional Summary (Tubes and Rods)
|
Rod Spec (D × L) |
4-Hole Tube (OD × ID × L) |
2-Hole Tube (OD × ID × L) |
3-Hole Tube (OD × ID) |
1-Hole Tube (OD × ID) |
7-Hole Tube (OD × ID × L) |
|
3 × 200 |
Φ35 × 10 × 50 |
Φ15 × 4 × 25 |
Φ20 × 6 |
Φ9 × 3 |
- |
|
4 × 200 |
Φ30 × 8 × 50 |
Φ15 × 4 × 20 |
Φ18 × 6 |
Φ11 × 3.5 |
- |
|
5 × 200 |
Φ27 × 6 × 50 |
Φ15 × 4 × 15 |
Φ17 × 5 |
Φ13 × 4 |
- |
|
6 × 200 |
Φ25 × 6 × 50 |
Φ15 × 4 × 10 |
Φ15 × 5 |
Φ15 × 4 |
- |
|
8 × 200 |
Φ20 × 6 × 50 |
Φ15 × 4 × 3 |
Φ11 × 3.5 |
Φ20 × 6 |
- |
|
10 × 200 |
Φ19 × 5 × 35 |
Φ13 × 4 × 20 |
Φ7 × 2 |
- |
- |
|
20 × 200 |
Φ18 × 5 × 15 |
Φ11 × 3 × 3 |
- |
- |
Φ20 × 4.5 × 50 |
Note: Dimensions are subject to standard industrial manufacturing tolerances.
We utilize a robust and secure packaging system specifically designed to protect fragile ceramic components during transit. While breakages are extremely rare, we offer a full replacement at no additional cost for any parts that arrive damaged. Simply provide evidence of the damage, and we will expedite a new shipment to ensure your production remains uninterrupted.
