Heatecx Limited
The HT-B2 electric wire coil winding machine is an advanced industrial automation solution, specifically engineered for manufacturing resistive wire coils with straight ends (tails). This high-precision equipment is fundamental for producing heating elements used in a wide array of applications, from home appliances to industrial furnaces. Controlled by a PLC (Programmable Logic Controller), an intuitive touchscreen interface, and high-performance servo motors, the HT-B2 ensures stable, repeatable, and top-quality production.
The HT-B2 coil winding machine with tail is a state-of-the-art industrial automation solution, specifically designed for the fabrication of resistive wire coils with straight ends. This high-precision equipment is crucial for the production of heating elements used in a vast range of applications, from everyday appliances to high-temperature industrial furnaces. Governed by a robust PLC, a user-friendly touchscreen HMI, and high-performance servo motors, the HT-B2 guarantees stable, repeatable, and premium-quality output.
Its sturdy design and fully automated process—encompassing wire feeding, winding initiation, coil spiraling, precise cutting, and finished product discharge—position it as a leading resistance coil winding machine in the market. It is the ideal tool for companies looking to optimize their production line, reduce operational costs, and enhance the quality of their heating components. Its capability to handle various wire and mandrel diameters makes it a versatile solution for producing coils from Nichrome, Kanthal, and other heating alloy wires, adhering to international standards like ASTM B603 for heating element alloys.
The versatility of the HT-B2 resistive coil winding machine allows for its implementation across numerous sectors requiring high-quality heating elements. Key applications include:
• Home Appliances: Manufacturing electric resistances for hair dryers, toasters, electric ovens, stoves, and other household devices.
• Industrial and Laboratory Furnaces: Production of heating elements for heat treatment furnaces, muffle furnaces, drying ovens, and sintering equipment operating at high temperatures.
• Plastics Industry: Creation of resistances for injection molding machines, extruders, and heat-sealing equipment.
• HVAC Systems: Development of coils for air heaters, hand dryers, and duct heating systems.
• Medical Equipment: Fabrication of heating components for sterilizers, incubators, and other specialized medical devices.
Essentially, any industry requiring a precise and reliable heat source generated by a wound wire electric resistance can benefit from the efficiency and precision of the HT-B2.
The HT-B2 resistive wire winding machine is not just a machine, but a competitive advantage. Its features distinguish it in the market for heating element machinery.
|
Feature |
Customer Advantage |
|
PLC and Touchscreen Control |
Simple operation, quick parameter setup, and real-time process monitoring, reducing the need for highly specialized operators. |
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Full Process Automation |
From material feeding to product ejection, the cycle is 100% automatic, ensuring high productivity and minimizing human error. |
|
High-Precision Servo Motors |
Ensures uniform winding, exact control of coil and tail length, resulting in superior quality products and dimensional consistency. |
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Adjustable Production Speed |
Allows adapting the production pace to demand and material type, optimizing efficiency for short or long runs. |
|
Robust and Stable Construction |
Designed for continuous 24/7 operation, it offers a long service life and low maintenance, maximizing the return on investment (ROI). |
|
Versatility of Materials and Dimensions |
Capable of processing a wide range of wire and mandrel diameters, offering flexibility to manufacture different types of resistances without changing machines. |
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Feature |
Specification |
|
Product Name |
Dual-End Tailed Coil Winding Machine |
|
Model |
HT-B2 |
|
Main Function |
Production of heating filaments with dual ends and tails |
|
Control System |
PLC, Touchscreen, Servo Motor |
|
Operating Mode |
Fully automatic: loading, starting, winding, stopping, cutting, and unloading |
|
Product Power |
1.3KW |
|
Voltage |
Three-phase 380V / Three-phase 220V / Single-phase 220V |
|
Dimensions (L x W x H) |
1300mm x 800mm x 1300mm |
The HT-B2 Dual-End Tailed Coil Winding Machine is distinguished by its cutting-edge control system, which integrates a PLC, an intuitive touchscreen, and high-precision servo motors. This technological combination not only ensures stable and reliable operation but also drastically simplifies machine handling. The complete automation of the winding process, from automatic material loading to the cutting and unloading of the final product, minimizes manual intervention, reduces production errors, and optimizes operational efficiency. For companies looking to enhance productivity and quality in the manufacturing of heating elements, the HT-B2 offers an intelligent winding solution that translates into cost savings and consistent production of dual-end heating filaments.
The machine is highly efficient, with a production capacity of between 2000 and 5000 pieces per hour. Its actual efficiency is based on the combination of its high adjustable speed, a minimal rejection rate (thanks to the precision of the PLC and servo motors), and continuous uptime (24/7) with minimal maintenance downtime.
