Heatecx Limited
The HTC-40 resistance swaging machine is a cutting-edge solution specifically designed for the manufacturing of electrical heaters and heating components. This robust and efficient equipment is ideal for tube diameter reduction (swaging) processes in small batches and with multiple specifications.
The HTC-40 Electrical Resistance Swaging Machine is a cutting-edge solution specifically designed for the manufacturing of electrical resistors and heating components. This robust and efficient equipment is ideal for tube diameter reduction (swaging) processes in small batches and with multiple specifications. Its precision engineering guarantees the production of cartridge heaters, tubular heaters, and hot runner heaters with exceptional quality.
This equipment stands out for its ability to handle a wide range of tube diameters, from 2 mm to 40 mm, and reduction lengths from 150 mm to 6000 mm. With a power of 7.5 kW, the HTC-40 offers the necessary strength and reliability for continuous operations in industrial environments. Its compact design and ease of operation make it a preferred choice for manufacturers seeking efficiency in the production of electrical resistors and optimization of heating processes.
The versatility of the HTC-40 Electric Heating Tube Swaging Machine makes it indispensable in various applications within the heating and electrical components industry:
• Cartridge Heater Manufacturing: Precise diameter reduction to ensure optimal fit and efficient heat transfer in cartridge heaters.
• Hot Runner Heater Production: Ideal for processing tubes used in hot runner systems, ensuring uniformity and durability.
• Electrical Heater Manufacturing: Suitable for a wide range of tubular heaters, including heating elements for ovens, water heaters, and industrial applications.
• Industrial Heating Components: Manufacturing of parts for heating systems in industrial machinery, processing equipment, and more.
Efficiency
The HTC-40 is designed to maximize production efficiency. Its ability to change molds quickly and easily (in less than 10 minutes) significantly reduces downtime, which translates into increased productivity. The workpiece feeding speed of 5 to 6 m/min ensures a constant and optimized workflow. This high-speed swaging machine is perfect for small batch production and flexible resistor production.
Stability
The robust construction of the HTC-40 guarantees stable and reliable operation. The tube reduction process is carried out without generating irregular thicknesses or curvatures, which ensures consistent quality in the final product. This precision tube reduction machine minimizes defects and improves product uniformity.
Automation
Although the provided information does not detail a high degree of automation, the ease of operation and maintenance contribute to a smoother workflow. The machine is designed to be easy to operate, which reduces the learning curve and allows operators to quickly achieve maximum efficiency. It is a semi-automatic swaging machine that optimizes manual intervention.
Safety
The design of the HTC-40 prioritizes operator safety. Although detailed safety features are not specified, its compact structure and intuitive operation contribute to a safer working environment. It is a safe resistor manufacturing machine and reliable industrial equipment.
Maintenance
The machine is designed to be easy to maintain, which minimizes long-term operating costs and extends equipment lifespan. The simplicity of mold replacement is a clear example of its design focused on ease of service. It is a low-maintenance swaging machine.
|
Technical Feature |
Value |
|
Tube Diameter |
2-40 mm |
|
Reduction Length |
150-6000 mm |
|
Power |
7.5 kW |
|
Power Supply |
Three-phase 380V, 50Hz |
|
Spindle Speed |
272 RPM |
|
Motor Speed |
1450 RPM |
|
Feeding Speed |
5-6 m/min |
|
Mold Structure |
Four pieces |
|
Mold Change Time |
Less than 10 minutes |
The HTC-40 is designed for precise and efficient tube diameter reduction. However, it is important to understand that, to ensure maximum precision and quality in the tube swaging process, each mold set is designed to reduce a specific tube diameter to a specific final diameter.
This means that, while the HTC-40 machine can process a wide range of tube diameters (from 2 mm to 40 mm), each mold set is calibrated for a unique combination of initial and final diameter. For example, one mold set could be designed to reduce a 10 mm tube to 8 mm, while another set would be necessary to reduce a 12 mm tube to 10 mm, or even from 10 mm to 7 mm.
