Heatecx Limited
The PrecisionCut CT-02 is the definitive solution for clean, burr-free cutting of metal tubing, combining advanced automation with millimeter-level precision. The CT-02 tube cutting machine is specialized equipment that uses a high-precision servo-control system to ensure exact cuts at fixed lengths. Thanks to its human-machine interface (HMI), the operator can program mass production cycles with minimal intervention, allowing a single person to manage multiple machines simultaneously.
The CT-02 tube cutting machine is specialized equipment that uses a high-precision servo-control system to ensure exact cuts at fixed lengths. Thanks to its human-machine interface (HMI), the operator can program mass production cycles with minimal intervention, allowing a single person to manage multiple machines simultaneously.
Designed to work with metals such as copper, stainless steel, and aluminum, the CT-02 automatic tube cutting machine ensures a polished edge finish without the need for additional deburring processes. Its automatic feeding mechanism and adjustable speed make it the most efficient tool for manufacturers looking to reduce post-processing costs and material waste.
• HVAC: Mass production of copper tubing for air conditioners and refrigeration.
• Automotive Sector: Cutting fuel lines and exhaust pipes in stainless steel.
• Construction and Plumbing: Production of iron or aluminum connectors and nipples.
• Electrical Components: Cutting protective tubes for industrial wiring harnesses.
• Burr-Free Cutting: Optimized cutting technology that guarantees smooth and dimensionally exact edges.
• Operational Efficiency: Capacity to produce up to 20,000 pieces per shift.
• Intelligent System: 1.0 kW servomotor control for unparalleled repeatability.
• Ease of Maintenance: Robust design with accessible components for quick cleaning and adjustments.
|
Parameter |
Specification |
|
Compatible Materials |
Copper, Iron, Aluminum, Stainless Steel, and others |
|
Diameter Range |
5 mm - 15 mm |
|
Cutting Length |
50 mm - 6000 mm (adjustable) |
|
Productivity |
6,000 - 20,000 units per shift |
|
Power and Motor |
1.0 kW Servomotor |
|
Supported Voltage |
Three-phase (220V/380V/480V) / Single-phase (220V) |
|
Air Pressure |
0.6 Mpa |
|
Dimensions and Weight |
1500 x 800 x 1200 mm / 250 KG |
|
Evaluation Criterion |
PrecisionCut CT-02 (Servocontrol) |
Mechanical / Manual Cutting Systems |
|
Energy Consumption |
Optimized (1.0 kW): The servomotor only consumes energy during active cutting movement. |
High: Induction motors are usually in continuous operation, wasting energy at idle. |
|
Repeatability Precision |
Millimeter-level: Digital control eliminates human errors and mechanical variations. |
Variable: Depends on operator skill and wear of mechanical stops. |
|
Material Waste |
Minimal: Clean, burr-free cutting that maximizes every meter of tubing. |
High: Material loss due to excessive burrs or poorly executed cuts requiring rectification. |
|
Production Capacity |
6,000 - 20,000 pieces/shift: Full automation for high demand. |
Low: Limited by the operator's physical speed and manual loading times. |
|
Operating Cost (Labor) |
Low: One operator can manage multiple machines simultaneously. |
High: Requires a dedicated operator exclusively for each workstation. |
|
Maintenance |
Preventive: Self-managed systems with alerts on the HMI interface. |
Corrective: Greater wear of parts due to constant friction and mechanical misalignments. |
The PrecisionCut CT-02 achieves a high-quality finish thanks to the integration of a high-precision 1.0 kW servomotor that constantly controls torque and feed speed. Unlike traditional mechanical methods, this technology allows for:
• Perfect Synchronization: Servomotor control ensures the blade penetrates the material with the exact pressure, preventing deformation of the tube walls.
• Thermal Stability: Adjustable cutting speed prevents material overheating, resulting in smooth edges ready for assembly without manual deburring.
• Material Adaptability: Being a machine designed for copper, aluminum, iron, and stainless steel, the system optimizes the cutting cycle according to the metal's hardness to guarantee a clean and professional cut.
