Heatecx Limited
The RT-01 Short-Circuit Annealing Machine is a cutting-edge solution designed for the annealing of tubular heaters and other metallic elements, ensuring controlled and precise softening of materials. Unlike conventional time-based systems, the RT-01 electric heater annealing machine operates through advanced temperature control, making it immune to variations in material or tube wall thickness. This equipment is ideal for reducing the surface hardness of tubes, a critical factor in preventing fractures and breakages at small bending points, thereby improving tube malleability and the quality of the final product.
The RT-01 Short-Circuit Annealing Machine is a state-of-the-art solution engineered for the annealing of tubular heaters and other metallic components, guaranteeing precise and controlled material softening. Diverging from traditional time-based systems, the RT-01 electric heater annealing machine employs advanced temperature control, rendering it impervious to fluctuations in material composition or tube wall thickness. This equipment excels at reducing the surface hardness of tubes, a crucial aspect for mitigating fractures and breakages at tight bending radii, consequently enhancing tube malleability and overall product quality.
Equipped with a PLC control system and an adjustable temperature meter, the RT-01 electric heater annealing machine allows for localized or full-length annealing according to specific product requirements. Its robust design includes two pairs of adjustable electrodes that accommodate various tube lengths and diameters, facilitating the automation of the annealing process. The ability to adjust output voltage and current ensures exceptional adaptability to different materials and tube dimensions, positioning it as a versatile and efficient industrial annealing machine.
The RT-01 Annealing Machine is the ideal choice for companies seeking an efficient, precise, and adaptable solution for tube annealing, ensuring material quality and production optimization.
The RT-01 annealing machine is specifically designed for applications where tube ductility is paramount. Its main uses include:
• Tubular Heater Manufacturing: Ideal for annealing heater tubes or preparing shrinkable tubes, where material softness is crucial for subsequent handling and assembly.
• Metallurgical Industry: Applicable in processes requiring the reduction of hardness in metal tubes, such as copper, stainless steel, and Incoloy, to improve their formability and prevent structural failures during bending or forming.
• Production of Complex Geometries: Allows selective annealing in specific areas, such as bending zones, to ensure material integrity and prevent fatigue cracking.
• Manufacturing Process Optimization: Contributes to production efficiency by reducing breakage rejects and improving the overall quality of products using metal tubes.
The RT-01 Short-Circuit Annealing Machine offers a series of distinguishing features and advantages in the market:
• Precise Temperature Control: Unlike time-based systems, the RT-01 adjusts the process according to the actual temperature, ensuring uniform and consistent annealing, regardless of material variations or tube wall thickness. This translates into higher annealing quality and less waste.
• Annealing Versatility: Capability to perform full tube annealing or localized annealing, adapting to the specific needs of each product and optimizing energy consumption.
• Automation and Efficiency: Can be equipped with automatic loading and unloading structures for short-length elements, making it an automatic annealing equipment that improves industrial productivity and reduces manual intervention.
• Quick Parameter Adjustment: The preset temperature can be changed rapidly, and the distance between electrodes is adjustable, allowing adaptation to different tube diameters and annealing lengths (from 100 mm to 1500 mm).
• Simple and Safe Operation: PLC-controlled, the machine allows the operator to set the desired temperature. A foot switch activates the process, and elements are automatically discharged after annealing, simplifying the annealing operation.
• Material Adaptability: Allows adjustment of output voltage and current to effectively anneal different materials such as copper, stainless steel, and Incoloy, optimizing the heat treatment process.
• Compact and Robust Design: With dimensions of 1500x600x1500 mm and a weight of 500 kg, it is a compact annealing machine that easily integrates into existing production lines.
|
Technical Feature |
Value |
Units |
|
Electrical Supply |
Two-phase 380V, 50Hz |
V, Hz |
|
Air Supply |
5~7 |
kg/cm² |
|
Rated Power |
40 |
KW |
|
Water Supply |
7.6 |
liters/min |
|
Applicable Tube Diameter |
Φ5~Φ20 |
mm |
|
Applicable Tube Length |
100~1500 |
mm |
|
Recommended Temperatures |
740 (Copper), 1200 (Stainless Steel/Incoloy) |
℃ |
|
Dimensions (LWH) |
15006001500 |
mm |
|
Weight |
500 |
kg |
The RT-01 Short-Circuit Annealing Machine is distinguished by its precise temperature control, not by time. This means that the tube annealing process is completed when the material reaches the desired temperature and softens, adapting to:
• Material Variations: Adjusts the cycle for different alloys (copper, stainless steel, Incoloy).
• Tube Thickness: Considers thickness to reach the optimal internal temperature.
PLC control allows the operator to set the target temperature (e.g., 740℃ for copper, 1200℃ for stainless steel). Although typical annealing times exist as a guide, the machine adjusts the process in real-time to ensure the desired tube malleability, optimizing annealing quality and efficiency.
