Heatecx Limited
The Automatic Pin and Coil Assembly Machine, known as the Auto Pin Coil Assemble Machine, is a cutting-edge solution specifically designed for the manufacturing of heating elements. This multifunctional terminal assembly machine precisely automates the process of joining the pin terminal to the resistive coil, as well as inserting the pin with the plastic plug. Its robust design and its capability to integrate additional functions such as soldering for the pin-coil connection and quality tests make it an indispensable pin press for heaters. It facilitates heater terminal assembly and is fundamental for improving the connection between the coil and the pin terminal, ensuring the integrity and optimal performance of the components. It represents a significant advancement in the automation of terminals for cartridge or tubular heaters, optimizing the heater element production line.
As a heater assembly machine manufacturer, we present this plastic plug assembler and terminal/coil riveting machine as the heart of a fully automated heater element production line. This resistive coil riveting machinery is designed to offer a comprehensive solution ranging from heater terminal assembly to heater head sealing. Its ability to autonomously process pin and plug insertion, along with the option for integrated soldering and testing, responds to the growing demand for machines to manufacture industrial electric heaters of high quality and efficiency. For those seeking how to automate terminal assembly in heaters, this machine offers a definitive answer, raising production standards and reducing operational costs. The price of the automatic terminal insertion machine is justified by its superior performance and its contribution to optimizing production processes.
The Auto Pin Coil Assemble Machine ME-P04 is an essential tool in various industries requiring the production of highly reliable heating elements and heaters. Its main applications include:
Manufacturing of Industrial Electric Heaters: Ideal for the mass production of heaters used in industrial furnaces, water heaters, heating systems, and other high-demand applications.
Assembly of Cartridge or Tubular Heaters: Its precision and adaptability make it perfect for assembling pins and plugs in cartridge and tubular heaters, ensuring robust and durable connections.
Heater Element Production Lines: It constitutes a key component in the assembly lines of heating elements for household appliances, climate control equipment, and specialized heating systems.
Automotive Industry: In the production of heating components for electric and hybrid vehicles, where reliability and precision are critical.
This terminal assembly machine stands out for its advanced technology and its design focused on efficiency and quality. Its key features and advantages include:
Main Features
Multifunctionality: Capable of assembling pins with coils and pins with plugs, with integrated soldering and testing options.
Complete Automation: Reduces the need for manual intervention, minimizing errors and increasing consistency.
High Precision: Guarantees exact and uniform heater terminal assembly, crucial for the quality of the final product.
Material Flexibility: Compatible with a wide range of pin and coil lengths, as well as coil diameters.
Competitive Advantages
Superior Efficiency: With a production capacity of 1000 to 1500 pieces per hour, it significantly optimizes cycle times and total output.
Consistent Quality: Automation and precision ensure a high-quality connection between coil and pin terminal and uniform heater head sealing, reducing defect rates.
Reduced Operational Costs: Minimizes labor costs and material waste, improving profitability.
Production Versatility: Its ability to handle different component specifications makes it ideal for diverse manufacturing needs.
Simple Integration: Designed for easy integration into existing production lines, facilitating the automation of terminals in heaters.
|
Technical Characteristic |
Value |
|---|---|
|
Power Supply |
Three-phase 380V, 50Hz |
|
Power |
1KW |
|
Air Supply |
0.5 ~ 0.7 MPa |
|
Pin Terminal Length |
30 ~ 300 mm |
|
Coil Length |
50 ~ 300 mm |
|
Applicable Coil Diameter |
0.2 ~ 0.8 mm |
|
Efficiency |
1000 ~ 1500 pieces / hour |
|
Dimensions (L x W x H) |
1900 x 1800 x 1900 mm |
|
Weight |
950 KG |
Understanding that each production line has unique requirements, we offer various options and customization possibilities for the Automatic Pin and Coil Assembly Machine:
Integrated Welding Modules: Option to add a high-precision welding module for a more robust joint between the pin and the coil, improving conductivity and durability.
Quality Test Systems: Integration of testing units to verify electrical continuity, resistance, and assembly integrity, ensuring each piece meets quality standards.
Automatic Feeders: Customization of feeding systems to adapt to different types and sizes of pins, coils, and plugs, optimizing material flow.
Advanced User Interfaces: Options for control panels with touch screens and intuitive software for easier programming and monitoring.
Integration with MES/SCADA Systems: Possibility to integrate the machine with Manufacturing Execution Systems (MES) or Supervisory Control and Data Acquisition (SCADA) systems for centralized production management and real-time data analysis.
Safety Configurations: Adaptations to comply with specific safety regulations of each region or industry, including safety barriers, emergency stops, and lockout systems.
This flexibility ensures that the resistive coil riveting machinery can be adapted to the exact needs of your manufacturing process, maximizing investment and operational efficiency. To know the price of the automatic terminal insertion machine with customized configurations, please do not hesitate to contact us.
Yes, our terminal assembly machine offers precise control over the insertion depth of the pin terminal. Thanks to its advanced control system, operators can easily configure and adjust the exact depth required for each type of heater. This pin insertion depth adjustment capability is crucial to ensure an optimal and safe connection between the pin and the resistive coil, preventing damage to the component and ensuring maximum conductivity. The flexibility in adjusting pin insertion allows manufacturers to adapt to various design specifications and the most demanding quality requirements, improving the reliability and performance of cartridge or tubular heaters.
