Heatecx Limited
The HTC-E1 rolling machine is an essential piece of equipment in the manufacturing of electric heaters, designed to optimize the density and performance of industrial heating elements. This state-of-the-art tube reducer uses a roller system to compact the insulating material, ensuring superior quality in the final product. Its versatility makes it an indispensable solution for producing electric heaters of various shapes and specifications.
The HTC-E1 is an economical yet highly efficient tube reducing machine, designed for the tube compaction process via compression. It utilizes a pair of rollers installed on the machine that progressively reduce the tube diameter, compacting the internal filler material, such as Magnesium Oxide (MgO).
The HTC-E1 rolling machine is an essential asset in the manufacturing of electric heaters, designed to optimize the density and performance of industrial heating elements. This state-of-the-art tube reducer uses a roller system to compact the insulating material, ensuring superior quality in the final product. Its versatility makes it an indispensable solution for producing electric heaters of various shapes and specifications.
The HTC-E1 is an economical yet highly efficient tube reducing machine, designed for the tube compaction process via compression. It utilizes a pair of rollers installed on the machine that progressively reduce the tube diameter, compacting the internal filler material, such as Magnesium Oxide (MgO). This process is crucial for improving the thermal conductivity and electrical insulation of the heating elements. The HTC-E1 heater compactor is suitable for the reduction and repair of industrial heater tubes and hot runner heaters, allowing for the production of round, square, flat, and elliptical tubes, among other shapes. Its design allows for multiple specifications to be installed on a single machine, adapting perfectly to the production of small batches with multiple product variants, offering unmatched flexibility to the customer.
The HTC-E1 heater rolling machine is indispensable in various applications within the electric heating industry, where precision in tube forming and material compaction are critical. Its main applications include:
Manufacturing of Tubular Heaters: Essential for the tube compaction process in the production of tubular, cartridge, and armored heaters, guaranteeing optimal insulator density.
Industrial Heating Elements: Used in the manufacture of a wide range of heating elements for ovens, stoves, water heaters, and industrial heating systems.
Hot Runner Heater Tubes: Fundamental for the shrinkage and repair of tubes used in plastic injection systems, where precision and durability are vital.
Electric Heater Production: Contributes to the creation of high-efficiency electric heaters for appliances and commercial applications.
Repair and Maintenance: Allows for the repair of existing heater tubes, extending their lifespan and optimizing resources.
The HTC-E1 stands out for its advanced technical features and the operational advantages it offers to manufacturers of electric heaters and heating elements:
|
Feature |
Description |
Competitive Advantage |
|---|---|---|
|
Compressor Roller System |
A pair of rollers that reduce the tube diameter via compression. |
Ensures uniform compaction of the insulating material, improving the density and thermal and electrical performance of the electric heaters. |
|
Diameter Versatility |
Adaptable to tube diameters from 2 mm to 15 mm. |
Allows processing a wide range of heater tubes, from the thinnest to the largest gauges, with a single tube reducing machine. |
|
Extended Shrinkage Length |
Capacity for shrinkage lengths from 150 mm to 6000 mm. |
Ideal for the production of large industrial heating elements, offering flexibility in design and manufacturing. |
|
Material Adaptability |
Can process round tubes of different materials. |
Maximizes production flexibility, allowing manufacturers to respond to diverse market demands and create custom electric heaters. |
|
Multi-Specification Configuration |
A single machine can be configured for several specifications. |
Optimizes investment, reduces the need for multiple pieces of equipment, and is perfect for small-batch, varied production—a key factor in heater machinery. |
|
Efficient Power |
Power consumption of 3 KW. |
Balances work capacity and energy efficiency, contributing to reduced operating costs in heater production. |
|
Parameter |
Specification |
|---|---|
|
Model |
HTC-E1 |
|
Adaptable Tube Diameter |
2 - 15 mm |
|
Adaptable Reduction Length |
150 - 6000 mm |
|
Power |
3 KW |
|
Machine Dimensions |
1200 x 1000 x 1200 mm |
|
Machine Weight |
500 KG |
|
Process Type |
Roller compression reduction |
|
Supported Tube Shapes |
Round, square, flat, elliptical, etc. |
|
Main Application |
Shrinkage and repair of industrial heating elements and hot runner tubes |
Although the HTC-E1 excels in flexibility for small batches, its adaptability to high volumes is based on the stability of its roller system. To scale production, the machine allows for quick specification changeovers, minimizing downtime between diameter changes. Its 3KW motor is designed to maintain constant torque, ensuring that the reduction speed does not drop during prolonged shifts in high-demand industrial environments.
