Heatecx Limited
Optimize the production of your thermal components with the HTR-800 Finned Aluminum Tube Rolling Machine, the definitive solution for reducing finned tubes. Designed for the manufacturing of high-efficiency finned aluminum heaters, this finned tube reducer is indispensable for manufacturers of heat exchangers, radiators, and HVAC systems. The HTR-800 allows for the production of heaters with reduced ‘X’ shapes, maximizing contact surface and thermal efficiency. With this finned aluminum pipe roll reducing machine, your company will reach new standards in the production of tubes for heat exchangers, guaranteeing superior quality products and unmatched performance in the market.
The HTR-800 Finned Aluminum Tube Rolling Machine is specialized equipment designed for the diameter reduction process of aluminum heaters that already incorporate fins. Unlike other conventional reduction machines, the HTR-800 is specifically optimized to work with the particular geometry of finned heaters, ensuring precise and uniform reduction without compromising the integrity of the fins. This process is fundamental in the manufacturing of heat exchangers and other components where thermal transfer efficiency is critical, allowing for the creation of heaters with reduced shapes like the 'X', which improves performance in diverse industrial applications.
Optimize the production of your thermal components with the HTR-800 Finned Aluminum Tube Rolling Machine, the definitive solution for reducing finned tubes. Designed for the manufacturing of high-efficiency finned aluminum heaters, this finned tube reducer is indispensable for manufacturers of heat exchangers, radiators, and HVAC systems. The HTR-800 allows for the production of heaters with reduced 'X' shapes, maximizing contact surface and thermal efficiency. With this finned aluminum pipe roll reducing machine, your company will reach new standards in the production of tubes for heat exchangers, guaranteeing superior quality products and unmatched performance in the market.
The HTR-800 Finned Aluminum Tube Rolling Machine offers a set of features and advantages that position it as a leading solution in the manufacturing of finned heaters for the thermal industry. Its innovative design and precision engineering are oriented towards maximizing efficiency, quality, and durability of the final products.
Highlighted Features:
Specialized Finned Heater Reduction: Unlike generic reduction machines, the HTR-800 is specifically designed to handle aluminum tubes with fins, guaranteeing that the reduction process is carried out without damaging the fins or compromising their heat transfer function. This is crucial for the production of high-performance heat exchangers.
Reduced 'X'-Shaped Heater: The ability to produce heaters reduced into an 'X' shape is a distinctive advantage. This geometry optimizes the contact surface and improves flow turbulence, which translates into greater thermal transfer efficiency in radiators, condensers, and evaporators.
Wide Range of Heater Lengths: With the capacity to reduce tubes from 150 mm to 3000 mm in length, the HTR-800 offers great versatility to adapt to diverse applications and design requirements in the HVAC and refrigeration industry.
Alloy and Tool Steel Molds: The use of high-quality materials in the molds ensures a long service life and superior wear resistance, which minimizes downtime for maintenance and guarantees consistent production of high-quality finned aluminum heaters.
Competitive Advantages:
Optimized Heat Transfer: Precise reduction and the ability to create optimized shapes like the 'X' significantly improve the thermal efficiency of the heaters, translating into better heat exchanger performance and lower energy consumption.
Durability and Reliability of the Final Product: By preserving the integrity of the fins and ensuring uniform reduction, the HTR-800 contributes to the production of more durable and reliable finned heaters, reducing failure rates and warranty costs.
Production Flexibility: The ability to adjust the number of segments and the wide range of heater lengths allow manufacturers to respond quickly to market demands and produce a variety of heat exchanger tubes with a single machine.
Reduction of Operating Costs: The robustness of the machine, the durability of the molds, and the efficiency of the reduction process translate into lower maintenance costs and higher productivity, improving the profitability of finned heater manufacturing.
Below are the technical specifications of the HTR-800 Finned Aluminum Tube Rolling Machine, a piece of equipment designed for the reduction of finned tubes and the manufacturing of high-quality finned aluminum heaters.
|
Characteristic |
Specification |
|---|---|
|
Model |
HTR-800 |
|
Transmission Structure |
Double Cardan Shaft |
|
Reduced Tube Shape |
X-Type, inline finned aluminum tube |
|
Reduced Tube Length |
150 mm - 3000 mm |
|
Mold Material |
Alloy, Tool Steel |
|
Number of Segments |
8 segments, 10 segments, 12 segments |
|
Power (Individual Group) |
1.1 KW |
|
Power (Total) |
1.5 KW * number of segments |
|
Dimensions (L x W x H) |
2000 mm x 1000 mm x 1200 mm |
|
Weight |
2000 KG |
|
Main Application |
Finned tubes for heat exchangers, radiators, condensers, HVAC |
The HTR-800 Finned Aluminum Tube Rolling Machine is an invaluable asset for any company dedicated to the manufacturing of high-efficiency thermal components. Its ability to process aluminum heaters with fins in a precise and consistent manner makes it an essential tool in various industries where heat transfer is a critical factor.
Benefited Industrial Sectors:
Heat Exchanger Manufacturing: The HTR-800 is fundamental for the production of finned tubes for heat exchangers used in a wide range of applications, from industrial processes to power systems. The reduced 'X' shape that the machine can generate optimizes the exchange surface, improving the overall efficiency of the system.
HVAC Industry (Heating, Ventilation, and Air Conditioning): In this sector, the machine is key for the manufacturing of high-performance radiators, condensers, and evaporators. The finned aluminum heaters produced with the HTR-800 contribute to systems that are more compact, energy-efficient, and have greater cooling or heating capacity.
Commercial and Industrial Refrigeration: For refrigeration equipment that demands efficient heat dissipation, such as cold rooms, refrigerated display cases, or process cooling systems, the HTR-800 facilitates the production of finned heaters that maximize thermal performance.
Automotive: Finned heaters are common components in vehicle cooling systems (engine radiators, AC condensers), making this finned tube diameter reduction machine relevant for automotive component manufacturers.
Renewable Energies: In applications such as solar collectors or heat recovery systems, where thermal transfer efficiency is paramount, finned heaters manufactured with the HTR-800 can significantly improve equipment performance.
The versatility and precision of the HTR-800 ensure that manufacturers can produce finned aluminum heaters that meet the most demanding industry standards, contributing to the creation of more efficient and sustainable thermal solutions.
The key to the HTR-800's success lies in its controlled radial rolling system. Unlike common drawing machines, this equipment uses custom-designed profiling rollers that "embrace" the base of the tube without exerting destructive pressure on the fins.
Speed Synchronization: The machine matches the feed speed with the roller rotation to avoid dragging or tearing of the aluminum.
Micrometric Adjustment: It allows for the reduction of the inner tube diameter while maintaining the structural integrity and height of the fin, ensuring that the thermal efficiency of the final component is not affected.
