Heatecx Limited
We present our mica sheet laser cutting machine CT-04, an advanced engineering solution designed for sectors requiring maximum fidelity in the processing of insulating and mineral materials. Thanks to its 130W CO2 technology, this equipment guarantees a clean mica cut with smooth, burr-free edges, optimizing manufacturing processes in the electrical and electronic industry.
In today’s industrial environment, efficiency is measured by the quality of the final finish and the reduction of waste. The CT-04 non-metallic material laser cutting machinery has been developed to meet the demand for mica components with minimal tolerances. Unlike traditional die-cutters that can chip or delaminate the mineral structure of mica, the CT-04 model performs a process without physical contact. This not only preserves the dielectric properties of the material but also enables the creation of complex geometries that would be impossible to achieve with physical tools, positioning itself as the best industrial cutting solution for mica and thermal insulators.
The CT-04 mica laser cutter is a computer numerical control (CNC) system specialized in precision thermal fusion using a coherent light beam of 10.6 microns. It uses a sealed glass CO2 laser tube with a nominal power of 130W, allowing it to section sheets of muscovite mica, phlogopite, and composite materials with exceptional cleanliness. Its robust structure and its balanced high-speed guidance system ensure the beam maintains constant stability, eliminating the thermal imperfections common in other mechanical cutting methods.
The versatility of the large-format CO2 laser cutter allows for its integration into multiple supply chains. Its ability to work with a wide range of non-metallic materials makes it an indispensable tool for:
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Industrial Sector |
Specific Applications |
|---|---|
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Electrical Industry |
Manufacturing of insulators for transformers, heater supports, and mica dielectric gaskets. |
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Appliance Industry |
Cutting of mica plates for microwave ovens, hair dryers, and heating elements. |
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Power Electronics |
Creation of thermal spacers and protective sheets for semiconductors. |
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Advertising and Design |
Cutting and engraving of acrylic, wood, leather, and organic materials for high-end signage. |
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Textile and Toy Industry |
Cutting of patterns in fabrics, synthetic leather, and scale model parts with sealed edges. |
The precision of the CT-04 model allows for achieving a line width of as little as 0.1 mm, ideal for micro-perforations in mica sheets intended for high-density electronic components.
The design of the precision mica laser cutter integrates industrial-grade components that offer tangible benefits in daily production:
Superior Finish: Advanced focusing technology achieves a clean cut and smooth, burr-free edges, significantly reducing post-processing times and manual cleaning.
High Energy Efficiency: With an electro-optical conversion rate of up to 25%, the equipment maximizes the laser's power output, ensuring stable cutting even during intensive work shifts.
Precision Motion System: Equipped with high-end Leisai (Leadshine) stepper motors, the machine offers a repeatability of ± 0.1 mm, fundamental for the mass production of exact parts.
Thermal Stability: The constant-temperature water cooling system (Chiller) protects the laser tube's service life and ensures the beam's power does not fluctuate during prolonged cuts.
Intelligent Software: Includes an automatic nesting system that optimizes material usage, compatible with industry-standard formats such as AI, DXF, PLT, and DST.
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Parameter |
Detailed Specification |
|---|---|
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Actual Work Area |
1600 mm x 800 mm |
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Laser Type |
Sealed glass CO2 tube (Wavelength 10.6 µm) |
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Laser Power |
130W (Optional up to 150W) |
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Maximum Cutting Speed |
400 mm/s |
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Positioning Accuracy |
± 0.1 mm |
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Minimum Line Width |
0.1 mm |
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Drive System |
High-precision stepper motors (Leisai) |
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Cooling Method |
Industrial water chiller with temperature control |
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Software Compatibility |
CorelDraw, AutoCAD, Adobe Illustrator, Tajima DST |
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Operating Systems |
Windows XP / 7 / 8 / 10 / 11 |
We understand that each production line has unique needs. Therefore, the CT-04 mica sheet laser cutter offers various modular configurations:
Scalable Power: Possibility to integrate 150W laser tubes for thicker materials or higher feed rates.
Extraction Systems: Option to include high-efficiency air filters (HEPA) for enclosed work environments, eliminating fumes and suspended particles.
Interchangeable Work Tables: Choice between a honeycomb table (ideal for small pieces and flexible materials) or a blade table (optimal for rigid mica and acrylic sheets).
Dual Heads: Optional dual laser head configuration to double productivity for identical parts.
Automated Air Assist: Software-controlled air pressure adjustment to optimize blowing based on the material, further improving edge quality
For the industrial processing of mica sheets, the CO2 (Carbon Dioxide) laser is the superior technology. Because mica is a mineral with high thermal resistance and dielectric properties, it requires a specific wavelength (10.6 microns) that the CO2 laser provides with optimal absorption. Unlike fiber lasers (more suitable for metals), the 130W or higher CO2 laser allows for clean material sublimation, achieving a burr-free mica cut and avoiding the delamination or chipping that occurs with traditional mechanical cutting or die-cutting methods.
