Heatecx Limited
A Circular Metal Bending Machine, also known as a Heater Drum Former or Flat Piece Rolling Machine for band heaters, is specialized equipment used to curve and shape metal strips or sheets into cylindrical or annular configurations. This process is fundamental in manufacturing components that require a curved or circular shape, such as band heater housings or clamp heater elements. The machine applies pressure and rotary motion to the metal strip, guiding it through adjustable rollers to achieve the desired diameter. The ability to adjust the diameter and winding speed allows this Machine for manufacturing clamp heaters to adapt to a wide variety of product specifications, optimizing production and guaranteeing dimensional precision of flat metal parts.
The Metal Strip Circular Rolling Machine is a precision industrial machine designed for bending flat metal parts and forming them into circular or drum shapes. This Circular Metal Bending Machine is essential in the manufacture of components such as band heater housings and clamp heaters, where the flat metal needs to acquire a specific curvature. Its robust design and adjustment capabilities make it an indispensable Heater Calender Former in the electric heating industry. It allows precise control over the winding diameter and operating speed, ensuring the quality and uniformity of the formed parts, which is crucial for the optimal performance of band heaters.
The Metal Strip Circular Rolling Machine for Heater Formation offers a series of features and advantages that position it as an efficient and versatile solution for metal forming:
Main Features
Maximum Width Capacity: Allows bending flat metal parts with a maximum width of up to 500 mm, making it suitable for a wide range of band heater housing sizes.
Adjustable Winding Diameter: The diameter of the circular shape (coil) can be adjusted according to specific manufacturing needs, offering flexibility for different heater designs.
Variable Winding Speed: The operating speed is adjustable, allowing optimization of the process for different materials and thicknesses of flat parts, improving finish quality and efficiency.
Robust Power: Equipped with a 1100W motor and 380V three-phase power supply, guaranteeing constant and reliable performance for continuous metal bending operations.
Compact Design: With approximate dimensions of 1100x550x1000 mm and a weight of 160 kg, it is a relatively compact machine that is easy to integrate into different plant layouts.
Competitive Advantages
Production Versatility: The ability to adjust the width and winding diameter allows for the manufacture of a wide variety of band and clamp heater housings with a single machine.
Precision and Consistency: Adjustable control of speed and diameter ensures precise and uniform forming of flat parts, translating into high-quality finished products.
Operational Efficiency: The ability to adjust the winding speed allows for optimization of cycle times and productivity, reducing manufacturing costs.
Durability and Reliability: Built for industrial use, its power and design guarantee a long service life and consistent performance in metal bending.
Space Optimization: Its compact size facilitates installation in workshops with limited space without compromising production capacity.
|
Specification |
Value |
|---|---|
|
Main Function |
Bending of flat metal parts to form circular housings for band heaters |
|
Maximum Width of Flat Part to Bend |
500 mm |
|
Minimum Diameter of Circular Formation |
100 mm |
|
Bending Speed |
Adjustable |
|
Power Supply |
Three-phase, 380V |
|
Motor Power |
1100 W |
|
Dimensions (L × W × H) |
Approx. 1100 mm × 550 mm × 1000 mm |
|
Machine Weight |
Approx. 160 kg |
The operation of the Metal Strip Circular Rolling Machine is intuitive and efficient, designed to facilitate the precise forming of flat metal parts into circular shapes. The general process for circular metal bending or drum formation is described below:
Material Preparation: The flat metal strip or sheet is loaded at the machine's inlet, ensuring it is correctly aligned with the rollers.
Parameter Adjustment: The operator adjusts the desired diameter for the circular shape (coil) via the machine controls. Likewise, the optimum bending speed is selected, considering the material and thickness of the flat part to avoid deformations or excessive stress.
Start Bending: Once parameters are configured, the machine is activated. The rollers begin to rotate, dragging the flat metal part and progressively curving it until the desired circular or drum shape is reached.
Monitoring and Control: During the process, the operator monitors the bending to ensure uniformity and dimensional accuracy. The adjustable speed allows for corrections if necessary.
Part Unloading: Once the flat metal part has been completely bent to the specified diameter, the machine stops its operation, and the formed part can be removed for subsequent use in the manufacture of band or clamp heaters.
Yes, it is totally possible! This is one of the major technical advantages of our Metal Strip Circular Rolling Machine.
Roller Spacing Design: The rollers on this Machine for manufacturing clamp heaters are specifically designed with an adjustable spacing system. This space allows connection screws or terminals already installed on the flat metal band to pass freely through the machine during the curving process.
Custom Adjustment: The operator can configure the spacing between the rollers according to the size and position of the band heater screws. This guarantees that the bending pressure is applied correctly to the metal surface without damaging the electrical components or compromising the precision of the circular metal bending.
Assembly Efficiency: This feature allows workflow optimization, enabling the assembly of connection components before final forming, thereby reducing production times and improving the quality of the finished product.
