Heatecx Limited
The IXSFS Series Flat Ceramic Infrared Heater is a state-of-the-art industrial heating component, designed to provide Long Wave and Far Infrared radiant heat with high efficiency and precision. These heaters are manufactured through a robust casting process, which encapsulates an Embedded Nicrome Heater within a high-quality ceramic body. The surface is finished with a durable Vitrified Glaze, ensuring excellent corrosion resistance and uniform heat emission. Ideal for applications requiring homogeneous thermal distribution and exact temperature control, our ceramic infrared heaters are a reliable and energy-efficient solution for a wide range of industrial processes.
The IXSFS flat ceramic heaters are the preferred choice for heating systems demanding a thin profile and compact installation. Their optimized design, incorporating an Embedded Nicrome Heater and a protective Vitrified Glaze, allows for rapid energy transfer in the Far Infrared spectrum, maximizing absorption by the material to be heated. Unlike curved heaters, their flat shape makes them ideal for confined spaces or for creating uniform heating panels. With a capacity to reach surface temperatures of up to 800°C and a power range from 125W to 1000W, these ceramic infrared emitters are versatile and adapt to various needs. Long Wave emission ensures deep penetration and gentle heating, preventing surface overheating and improving final product quality. Furthermore, the option to integrate an Integrated Thermocouple (Type K or J) allows for precise temperature monitoring and control, optimizing performance and energy efficiency.
The IXSFS flat ceramic infrared emitters are extremely versatile and are used in a multitude of industrial sectors due to their efficiency in emitting Long Wave and Far Infrared. Some key applications include:
Plastics Industry: Thermoforming, sheet preheating, coating curing, and plastic drying.
Textile Industry: Fabric drying, ink and finish curing, and material preheating.
Food Processing: Heating, baking, dehydration, and temperature maintenance in production lines.
Automotive Industry: Paint curing, adhesive drying, and vulcanization processes.
Printing and Packaging: Drying of inks, adhesives, and coatings in printing and lamination processes.
Medicine and Health: Physiotherapy equipment, incubators, and instrument sterilization.
Industrial Drying: Drying of paper, wood, ceramics, and other temperature-sensitive materials.
The IXSFS flat ceramic heaters offer a series of features and advantages that distinguish them in the ceramic infrared emitter market:
Superior Energy Efficiency: Far Infrared and Long Wave emission allows for direct and efficient heating of objects, minimizing heat loss through convection and conduction, translating into significant energy savings.
Uniform Heat Distribution: The flat design and the Embedded Nicrome Heater guarantee homogeneous heat emission across the entire surface of the emitter, crucial for processes requiring constant temperature without hot spots.
Long Service Life: Manufactured with high-resistance ceramic materials and a durable Embedded Nicrome Heater, these heaters withstand continuous duty cycles and demanding industrial environments, ensuring a prolonged service life.
Corrosion and Chemical Resistance: The surface's Vitrified Glaze protects the heating element from moisture, oxidation, and exposure to chemical agents, making them suitable for aggressive environments.
Compact and Versatile Design: Their thin profile facilitates integration into existing or new systems where space is limited, allowing for flexible configurations for various applications.
Precise Temperature Control: The option of an Integrated Thermocouple (Type K or J) allows for real-time temperature control, which improves process precision and product quality.
Rapid Thermal Response: Thanks to their construction and materials, the IXSFS heaters quickly reach the desired operating temperature, reducing preheating times and increasing productivity.
The IXSFS flat ceramic infrared emitters are designed to industrial standards, guaranteeing optimal and reliable performance. The key technical parameters are detailed below:
|
Parameter |
Specification |
|---|---|
|
Emission Type |
Far Infrared, Long Wave |
|
Body Material |
High-strength ceramic with Vitrified Glaze |
|
Heating Element |
Embedded Nicrome Heater |
|
Standard Power |
125W to 1000W (8 standard levels) |
|
Operating Voltage |
230V (Standard, other options available) |
|
Maximum Surface Temperature |
800°C |
|
Wavelength Range |
2 - 10 μm |
|
Power Density |
16 to 64 kW/m² (depending on model and power) |
|
Electrical Connection |
Ceramic terminals with insulating Ceramic Beads |
|
Thermocouple Options |
Integrated Thermocouple (Type K or J) (optional) |
Model and Dimensions Table (IXSFS Series):
|
Model |
Type |
Dimensions (mm) (Length x Width) |
Weight (g) |
Power (W) |
|---|---|---|---|---|
|
IXSFS1 |
FTE (Full Trough Element) |
245 x 60 |
230 |
250, 400, 500, 650, 750 |
|
IXSFS2 |
FTE (Full Trough Element) |
245 x 60 |
230 |
250, 400, 600, 800, 1000 |
|
IXSFS3 |
HTE (Half Trough Element) |
122 x 60 |
135 |
125, 200, 300, 400, 500 |
|
IXSFS4 |
QTE (Quarter Trough Element) |
60 x 60 (estimated) |
85 |
60, 100, 150, 200, 250 |
|
IXSFS5 |
FTE (Full Trough Element) |
245 x 60 |
340 |
250, 400, 500, 650, 800 |
|
IXSFS6 |
FTE (Full Trough Element) |
245 x 60 |
350 |
250, 400, 500, 650, 1000 |
Note: The dimensions for the IXSFS4 models are estimated based on the proportion of other models and the QTE description. It is recommended to verify the exact dimensions with the manufacturer.
To meet the specific needs of each application, the IXSFS flat ceramic infrared emitters offer various customization options:
Power and Voltage: Availability of non-standard powers and voltages to adapt to specific customer energy requirements.
Integrated Thermocouple: Option to incorporate an Integrated Thermocouple (Type K or J) directly into the ceramic body for more precise temperature control and real-time feedback.
Cable Length and Connectors: Customization of connection cable length and terminal types to facilitate installation in different equipment configurations. Ceramic Beads are used for superior insulation.
Colors and Finishes: Although the standard Vitrified Glaze is white, color options can be explored for aesthetic or identification applications.
Special Designs: Manufacturing of emitters with custom shapes or dimensions to fit complex heating geometries or very restricted spaces.
Mounting and Fixing: Bracket and fixing system options adapted to the customer's mounting needs, including specific holes or anchors.
High-Strength Materials: For extremely corrosive or very high-temperature environments, advanced ceramic materials or Embedded Nicrome Heater alloys with greater durability can be considered.
The main difference lies in penetration and absorption capability. Ceramic emitters operate in the Long Wave (Far Infrared) spectrum, which allows heat to be absorbed much more efficiently by organic materials, plastics, and textiles. Unlike short wave, Long Wave heats the material deeply and uniformly, avoiding surface burns and optimizing energy consumption in industrial processes.
