Heatecx Limited
The MAP-01 is an automatic feeding machine specifically designed to optimize the reduction process of electrical resistance heaters in various industrial applications. This innovative equipment integrates seamlessly into the production line to efficiently feed tubes previously filled with MgO (Magnesium Oxide) and subjected to high voltage resistance tests, ensuring a continuous and automated flow towards the tubular heater swaging machine.
The MAP-01 is an automatic feeding machine engineered to streamline the tube reduction process in diverse industrial settings. This cutting-edge equipment is a vital component in the production line, efficiently feeding pre-filled and pre-tested tubes (after high voltage testing) to the tube swaging machine. Its robust design and user-friendly operation make it an ideal solution for manufacturers aiming to enhance productivity and quality in the production of tubular heating elements and electrical resistance heaters.
The operation of the MAP-01 machine begins with the manual loading of tubes, which have been previously filled with MgO and verified through a high voltage resistance test. Qualified tubes are placed into the machine's storage hopper. Once the switch is activated, the PLC control system takes command, automatically transporting the tubes one by one towards the Tubular Resistance Swaging Machine. A key component is its automatic high voltage detection system, which ensures that only tubes meeting quality standards are processed, automatically separating any defective elements. The adjustable transport speed prevents jams and ensures smooth, precise feeding, thereby optimizing the tube reduction cycle.
•PLC Automatic Control: Incorporates a Programmable Logic Controller (PLC) system for precise, reliable, and fully automated operation, minimizing manual intervention and errors in heater manufacturing.
•Easy Operation: Designed with an intuitive user interface, facilitating operation and reducing the learning curve for personnel involved in heating element production.
•Automatic High Voltage Detection: Equipped with an integrated inspection system that verifies the high voltage resistance of each tube and automatically separates non-conforming elements, guaranteeing the quality of the final tubular heater product.
•Adjustable Transport Speed: Allows regulation of the tube feeding speed, adapting to specific production needs and preventing interruptions due to jams in the resistance heater production line.
•Production Optimization: By automating feeding and detection, the MAP-01 significantly contributes to increased efficiency and productivity in the tube reduction line for electrical heating elements.
•Reduced Human Error: The automation of the process minimizes the possibility of errors associated with manual handling in heater manufacturing processes.
|
Technical Parameter |
Value |
Unit |
|
Voltage |
220 |
V |
|
Frequency |
50 |
Hz |
|
Power |
60 |
W |
|
Input Air Pressure |
5 ~ 7 |
kgs/cm² |
|
Speed |
5 ~ 15 |
m/min |
|
Applicable Tube Diameter |
6.5 ~ 21.0 |
mm |
|
Applicable Tube Length |
100 ~ 3000 |
mm |
|
Dimensions (LWH) |
1400 * 850 * 1100 |
mm (one-meter machine) |
|
Weight |
200 |
kgs |
Integrating the MAP-01 automatic feeding machine into your electrical resistance heater manufacturing process offers multiple benefits that directly impact operational efficiency, product quality, and profitability. One of the most outstanding features of the MAP-01 is its automatic high voltage detection system. This system ensures that only tubes that have passed resistance tests and comply with quality standards are fed to the electrical resistance swaging machine. Defective tubes are automatically separated, minimizing the risk of processing non-conforming material and significantly reducing waste and costs associated with rework or rejections. This leads to superior heating element quality and enhanced manufacturing efficiency.
