Heatecx Limited
Our MgO powder digging machine represents the forefront of finishing technology for tubular heating elements. This equipment has been conceived to solve the challenges of manufacturers handling a wide range of products, from compact heaters to large-length units (up to 10 meters). Unlike rigid mass-production systems, this unit excels in environments where flexibility and precision are critical, allowing work with multiple diameters and lengths without the need for complex adjustments. It is the ideal tool for the manufacturing of custom industrial heaters, where the quality of the end finish is fundamental for a subsequent hermetic and durable seal.
The robust design of this magnesium oxide extractor integrates high-durability components to withstand continuous industrial use. Its rotary head system is calibrated to penetrate the insulating material in a controlled manner, ensuring uniform MgO powder removal around the terminal. The equipment focuses not only on functionality but also on product protection; its pneumatic or mechanical clamping mechanism prevents any deformation on the tube surface, maintaining perfect concentricity. This machine is the definitive answer for processes requiring powder excavation in large-sized tubular heaters, guaranteeing that each piece meets the strictest standards of insulation and electrical safety.
The operating process of the automatic powder digging machine has been simplified to maximize productivity and reduce operator fatigue, following a logical and safe sequence:
|
Stage |
Operator / Machine Action |
|---|---|
|
Feeding |
The operator introduces the end of the tubular heater directly into the machine's clamping nozzle. |
|
Clamping |
The system detects the presence of the tube and activates a gripping mechanism that holds the piece firmly, ensuring no displacement during the process. |
|
Digging |
Through high-speed rotating components, the machine penetrates the end of the tube. The cutting tool design allows for millimeter-precise extraction of the MgO powder. |
|
Protection |
During rotation, the system cleans the internal area without damaging the tube wall or the terminal pin, preserving the mechanical and electrical integrity of the component. |
|
Release |
Once the programmed depth is reached, the machine stops rotation, releases the tube, and automatically returns it to the initial position for manual removal. |
The implementation of this machinery for heater manufacturing offers immediate competitive benefits for your production plant:
Extreme Adaptability: Unique capability to process lengths from 50 mm up to 10,000 mm, covering practically any industrial market need.
Shape Versatility: Although optimized for round tubes, its centering system allows for unmatched consistency across various diameters.
Component Protection: The rotary extraction method guarantees that the terminal pin suffers no stress or scratches, which is critical to prevent premature heater failure.
Energy Efficiency: With a power rating of 4KW, the equipment offers a perfect balance between digging force and responsible power consumption.
Small Batch Design: Ideal for manufacturers with high rotation of specifications and reduced quantities, eliminating downtime caused by tooling changes.
|
Parameter |
Value / Range |
|---|---|
|
Supported Tube Length |
50 mm - 10,000 mm |
|
Tube Geometry |
Circular / Round |
|
Nominal Power |
4.0 KW |
|
Material to be Extracted |
Magnesium Oxide (MgO) Powder |
|
Drive System |
Motorized with depth control |
|
Clamping Mechanism |
High-precision adaptive nozzle |
|
Primary Application |
End preparation for sealing and connection |
We understand that every electric heater manufacturing process is unique, which is why we offer various configuration possibilities to adapt the machine to your specific requirements:
Integrated Aspiration Systems: Option to add an industrial dust collector to keep the work area free of suspended MgO particles, improving occupational health.
Interchangeable Heads: Availability of different rotary tooling kits depending on the tube's inner diameter and the terminal pin thickness.
Digital Depth Control: Possibility to install a PLC system with a touch screen to program exact digging depths for different product models.
Supports for Great Lengths: For tubes approaching 10 meters, we offer support tables and additional alignment rollers to guarantee total stability during operation.
Configurable Voltage: Adaptation of the electrical system according to local regulations (220V/380V/440V) and grid frequencies (50/60Hz).
This machine is a strategic investment for companies looking to improve their product positioning through high-quality finishes on complex industrial heaters.
Extracting magnesium oxide (MgO) from the ends is not an optional step, but a technical necessity for three fundamental reasons:
Space for Hermetic Sealing: MgO is a hygroscopic material (it absorbs moisture). To prevent moisture from entering the heater and causing a short circuit, an empty space must be left at the end to insert epoxy sealants, silicones, or ceramic plugs.
Prevention of Electrical Leakage: By removing the powder, the creepage distance between the terminal pin and the metal tube sheath is increased, guaranteeing that electrical arcing does not jump at the connection end.
Terminal Assembly: It allows connection components (nuts, washers, or insulators) to sit correctly on the tube sheath without interference from the insulating material.
