Heatecx Limited
Discover the versatility and precision of our Round Tube and Cylindrical Bar Polishing Machine, an essential piece of equipment for metal polishing and surface finishing. This machine is specially designed for the precision polishing of parts after lathe machining, guaranteeing a processing precision of 0.02 mm. Its capacity to work with a wide variety of materials, including copper tubes, steel tubes, iron bars, stainless steel tubes, and aluminum tubes, makes it an indispensable tool. Furthermore, its variable frequency speed regulation system for the guide wheel and the fan-powered dust removal system ensure optimal process control and a cleaner working environment. The machine is ideal for polishing the exterior surfaces of steel, wood, rods, and pipe fittings, offering superior results and a notable improvement in the final product quality.
The Cylindrical Tube Polishing Machine is a high-performance industrial solution designed for the surface finishing of a vast range of cylindrical parts. This equipment is the preferred choice in sectors such as hardware manufacturing, electroplating, vehicle accessories, steel and wood furniture, and the production of standard parts. Its robust construction and powerful 9.75 Kw motor guarantee high polishing efficiency and a substantial improvement in the surface finish of tubes, rods, and slender shafts. The tube polisher for oxide removal not only optimizes productivity but also elevates the aesthetic and functional quality of your products, making them more competitive in the market. With a design that allows for the processing of diameters from 10 mm up to 400 mm and unlimited lengths, this machine adapts to the most diverse demands of the modern industry.
This industrial polishing machine is designed to meet surface finishing needs across a wide range of industries and applications, standing out for its versatility and efficiency:
Hardware and Electroplating Industry: Polishing of metal components to improve their aesthetics and prepare surfaces for coating processes.
Automotive and Vehicle Accessories: Finishing of cylindrical parts such as rods, tubes, and shafts used in automobile manufacturing and their accessories.
Steel and Wood Furniture: Polishing of tubular elements and bars for furniture production, guaranteeing smooth and aesthetic surfaces.
Standard Parts Manufacturing: Finishing of components such as gas spring rods, hydraulic fittings, and other precision cylindrical parts.
Metal and Die Processing: Polishing of diverse metal parts, including copper tubes, steel, iron, stainless steel, and aluminum.
Craftsmanship and Decoration: Finishing of parts for the craft, lighting, and other decorative industries that require polished surfaces.
Sports and Medical Equipment: Polishing of tubular and bar components for the manufacture of sports equipment, medical apparatus, and fishing gear, where finish quality is crucial.
Plastics Industry: Polishing of small-diameter round rods and plastic tubes for various applications.
Post-Turning Finishing: Ideal for the precision polishing of parts after lathe machining processes, ensuring strict tolerances and high-quality finishes.
Superior Power: Equipped with a 9.75 Kw motor, it provides the necessary force for efficient and continuous polishing, even on resistant materials.
Wide Diameter Range: Capable of processing diameters from 10 mm to 400 mm, making it extremely versatile for different sizes of tubes and bars.
Unlimited Processing Length: Allows for the polishing of parts of any length, adapting to large-scale projects or continuous production.
High Finish Precision: Achieves a processing precision of 0.02 mm, guaranteeing smooth, high-quality surfaces crucial for applications demanding an impeccable finish.
Variable Frequency Speed Regulation: The guide wheel speed is adjustable via a frequency inverter, allowing precise control over the polishing process and optimizing results for different materials and finishes.
Fan-Powered Dust Removal System: Incorporates a ventilation system for dust removal, contributing to a cleaner and safer work environment and prolonging the machine's lifespan.
Optimized Processing Efficiency: With a processing efficiency of 0 to 12 m/min, the machine significantly improves productivity and reduces cycle times.
Multi-Head Design (Optional): The ability to install different consumables (abrasive belts, nylon wheels, cloth wheels) on multiple heads allows for everything from coarse grinding to fine polishing on a single machine, optimizing the sanding and polishing process.
Environmental Protective Cover: Includes a protective cover that contributes to workshop cleanliness and order, although it does not possess an integrated dust aspiration function.
Quality Components: Equipped with 250x80x32 mm polishing wheels, a 117 mm guide wheel diameter, and optimized motor and spindle speeds (1440 r/min and 2200 r/min respectively), ensuring reliable and durable performance.
|
Feature |
Unit |
Specification |
|---|---|---|
|
Motor Power |
Kw |
9.75 |
|
Power Supply |
V |
380 |
|
Dimensions (L x W x H) |
mm |
1800 x 1000 x 1100 |
|
Weight |
Kg |
450 |
|
Processing Diameter |
mm |
10 - 400 |
|
Processing Length |
m |
Any |
|
Processing Precision |
mm |
0.02 |
|
Polishing Wheel Specifications |
mm |
250 x 80 x 32 |
|
Guide Wheel Diameter |
mm |
117 |
|
Guide Wheel Speed |
-- |
Variable Frequency Speed Regulation |
|
Environmental System |
-- |
Fan Dust Removal (Protective Cover) |
|
Processing Efficiency |
m/min |
0 - 12 |
|
Motor Speed |
r/min |
1440 |
|
Spindle Speed |
r/min |
2200 |
|
Polishing Wheel Spindle Shaft Diameter |
mm |
￠25 |
|
Outer Diameter of Installed Polishing Wheel |
mm |
￠150 - 300 (width 50-100) |
Our Round Tube Polishing Machine offers various options and customization possibilities to adapt to your specific production needs and optimize your surface finishing processes:
Polishing Consumables: Possibility to install different types of consumables on the polishing heads, including abrasive belts for rough grinding, nylon wheels for satin finishing, and cloth wheels for mirror polishing. This allows for complete versatility to achieve the desired finish, from coarse to fine.
Head Configuration: The machine can be configured with multiple heads (e.g., one head for abrasive belt and three for nylon/cloth wheels) to perform a progressive polishing process in a single pass, increasing efficiency.
Automatic Loading and Unloading Systems: To further optimize productivity and reduce manual intervention, the machine can be equipped with automatic loading and unloading racks, ideal for serial production of tubes and bars.
Production Line Integration: Adaptation of the machine for its perfect integration into existing production lines, improving workflow and the overall automation of the plant.
Technical Consultancy: We offer expert consultancy services to help you select the most suitable machine configuration and consumables, guaranteeing the best results for your materials and finish requirements.
Training and Support: We provide comprehensive training for operating personnel and continuous technical support to ensure maximum performance and the longevity of your investment in this high-efficiency tube polisher.
Contact us to explore how we can customize this advanced cylindrical polishing machine to meet the specific demands of your industry and improve the quality of your products.
The durability of abrasives in an industrial polishing machine is a key question for operational efficiency and cost planning. The lifespan of abrasive belts, nylon wheels, or cloth wheels depends on several factors:
Type of Material to be Polished: Harder materials or those with greater oxidation (such as stainless steel with persistent oxide) will wear down abrasives more quickly.
Abrasive Grit Size: Coarser grit abrasives, used for rough grinding or oxide removal, typically have a shorter lifespan than fine grit ones used for delicate finishes.
Pressure and Processing Speed: Excessive pressure or an inadequate speed can accelerate wear. Our machines, with variable frequency speed regulation, allow you to optimize these parameters to prolong the consumable's life.
Part Conditions: Parts with burrs, welds, or significant imperfections will cause higher initial wear.
Abrasive Quality: Using high-quality abrasives designed for industrial applications is fundamental to maximizing their durability and performance.
Our metal polishers are designed to optimize abrasive usage, allowing precise control over the process and the selection of suitable consumables for each task, which contributes to a prolonged lifespan for abrasive belts and wheels and a reduction in long-term operational costs.
