Heatecx Limited
Our standard tube production line represents a comprehensive, state-of-the-art solution for the efficient and precise manufacturing of tubing. This tube forming machine is designed to transform metal coils into high-quality tubular products through an automated process that includes uncoiling, marking, forming, welding, grinding, sizing, aligning, and cutting. It is a robust and reliable pipe profile former, ideal for cold-forming operations that guarantee the structural integrity and mechanical properties of the material. The versatility of this line allows for the production of square, rectangular, or spiral round tubes, adapting to diverse market needs.
The Series MF tube forming machine is a next-generation electrically welded tube mill designed to maximize efficiency and quality in production. This tube mill integrates advanced technology to ensure optimal performance and a long service life. Its design accommodates a wide range of materials, including stainless steel tubes, galvanized pipe, and—with the appropriate configurations—even copper or PVC tubes. Precision at every stage of the process, from material feeding to final finishing, ensures that products meet the highest quality standards. Whether a CNC tube forming machine, automatic, or manual, our machinery is built to deliver exceptional control and consistent results.
The versatility of our Series MF tube forming machine makes it an indispensable tool for various industries. It is ideal for producing pipes used in:
• Construction & Decoration: Manufacturing of square, rectangular, or spiral round tubes for structures, railings, furniture, and decorative elements.
• Automotive Industry: Exhaust components, chassis, and other tubular parts.
• Piping Systems: Production of galvanized pipe, stainless steel tubes, and—with adaptations—copper or PVC tubes for water, gas, ventilation, and industrial fluid systems.
• Furniture & Appliances: Fabrication of frames and tubular components with high-quality finishes.
• Agriculture: Structures for greenhouses and irrigation systems.
This pipe profile former can process a wide variety of materials, making it suitable for multiple applications where precision and durability are required.
• Professional Material: Constructed with premium stainless steel, ensuring durability and a professional appearance.
• Precise Structure: High-precision engineering design that guarantees stability, energy efficiency, and environmental protection.
• User-Friendly Operation: Simplified operational design facilitates learning and use, making the CNC, automatic, or manual tube forming machine accessible to different skill levels.
• Quality Assurance: ISO9001 international quality management system certification, ensuring high quality and credibility.
• High Durability: Thanks to top-grade materials, the machine offers an extended service life and consistent performance.
• Energy Efficiency: Optimized design reduces energy consumption during operation.
• Ease of Use: Intuitive interface and ergonomic controls reduce the learning curve and increase productivity.
• Material Versatility: Capable of working with stainless steel tubes, galvanized pipe, and other materials like copper or PVC tubes, expanding production possibilities.
• Superior Final Product Quality: Precision in the cold-forming process and welding guarantees high-quality electrically welded tubes with impeccable finishes and exact dimensions.
The Series MF tube forming machine offers a range of models designed to meet diverse production needs. Below are the key technical specifications:
|
Model |
Horizontal Shaft (mm) |
Vertical Shaft (mm) |
Outer Diameter (mm) |
Thickness (mm) |
Main Motor (kW) |
Dimensions (m) |
|---|---|---|---|---|---|---|
|
MF-40S |
40 |
25 |
Φ6–32 |
0.2–1.0 |
5.5 |
19×1.0 |
|
MF-40 |
40 |
25 |
Φ8–51 |
0.3–1.8 |
7.5 |
21×1.1 |
|
MF-40L |
40 |
25 |
Φ12–64 |
0.3–2.0 |
11 |
21.5×1.1 |
|
MF-50 |
50 |
30 |
Φ25–76 |
0.3–2.0 |
11 |
22×1.2 |
|
MF-60 |
60 |
40 |
Φ50–114 |
0.3–2.5 |
15 |
24×1.4 |
|
MF-80 |
80 |
50 |
Φ89–168 |
0.8–3.5 |
18.5 |
30×2.3 |
|
MF-100 |
100 |
60 |
Φ114–219 |
1.0–5.0 |
22 |
36×2.5 |
These specifications demonstrate our machines’ capacity to produce a wide variety of spiral round, square, and rectangular tubes with different diameters and thicknesses, solidifying our position as trusted heater manufacturing machinery suppliers.
Quality is our top priority. Therefore, every tube forming machine and the products it generates undergo rigorous analysis and inspection processes to ensure performance and durability. These tests are crucial for the production of stainless steel tubes, galvanized pipe, and other materials.
• Flattening Test: Used to evaluate the metal’s ductility and the quality of the tube weld. The absence of cracks, breaks, or openings in the material after flattening is verified.
• Flaring Test: Determines the tube’s ability to expand without fracturing, assessing the material’s malleability and weld quality.
• Non-Destructive Testing (NDT): Includes visual inspections, magnetic particle testing, ultrasound, and radiography to detect internal or surface defects without damaging the material. This is fundamental for the quality of electrically welded tube formers.
• Hydrostatic Pressure Test: The tube is subjected to internal water pressure to verify leak resistance and structural integrity under tension. Essential for galvanized pipe and copper or PVC tubes.
• Corrosion Test (Erosion Test): Evaluates the material’s resistance to corrosion, especially important for stainless steel tubes and galvanized pipe.
• Flange Test: Performed to determine the tube’s ability to form a flange without cracking, indicating material and weld quality.
• Other Tests: Additional tests are conducted according to specific customer requirements and industry standards for the tube production line.
These exhaustive inspections ensure that every tube mill and every piece of tubing produced meets the highest quality and safety standards, guaranteeing customer satisfaction and our market position as excellent heater manufacturing machinery suppliers.
At our company, we take pride in offering a comprehensive service that goes beyond the sale of the tube forming machine. Our commitment is to be a strategic partner to our clients, providing complete solutions for tube production lines.
• Scientific Plant Design Consulting: We offer expert advice to optimize your factory design, ensuring maximum efficiency and energy savings.
• Professional Production Planning: We help establish efficient and cost-effective production processes.
• Professional Production Experience: We share our knowledge and experience to improve your operations.
• Personnel Technical Training: We provide specialized training for your team, ensuring they can operate the pipe profile former with maximum competence.
• Access to Heater Industry Experts: We facilitate contact with experts in the tube industry and factory managers.
• Visits to Stainless Steel Factories: We organize visits to stainless steel tube production plants so clients can observe machinery in operation.
• Industry Professional Knowledge and Sales Skills: Our team has deep market knowledge and the right solutions for each client.
• Proven Sales Experience: A successful track record in satisfying our clients’ needs.
• Problem Solving: We offer quick, effective responses to any queries or issues that arise.
• Commercial License and Stainless Steel Manufacturer Advice: We advise on licenses and certifications required for stainless steel tube manufacturing.
• Installation and Commissioning: Our technical team handles the installation and startup of the electrically welded tube forming machine.
• Operational and Maintenance Technical Support: We provide ongoing assistance to ensure your machinery operates optimally.
• Spare Parts List: We supply a complete list of main parts to facilitate maintenance.
• Warranty and Maintenance: We offer warranty and maintenance services to ensure the longevity of your investment. We are manufacturers of rollers for tube forming machines and other components, guaranteeing spare parts availability.
Yes, it is perfectly possible and, in fact, one of the greatest advantages of our Series MF tube production line. A single tube mill can be configured to produce different profiles, including round, square, and rectangular tubes. The tube forming machine uses sizing sections (Turkish heads) to deform the original round tube, or direct forming technology to create straight profiles from flat strip, maximizing the versatility of the tube production line.
