Thermocouple Multifunctional Welding Machine X-B50 – Heatecx Limited

Heatecx Limited

Thermocouple Multifunctional Welding Machine X-B50

The X-B50 Thermocouple Multifunctional Welding Machine is a high-efficiency device specifically designed for the precise welding of thermocouples and temperature sensors. It integrates multiple functions such as MI cable welding, thermocouple junction welding, spot welding, and ball head welding, ensuring stable and reliable welding quality. It is the ideal choice for laboratories, production lines, and R&D departments.

The X-B50 Thermocouple Multifunctional Welding Machine represents advanced technology in the field of thermocouple manufacturing and repair. With its exceptional precision control capabilities and multifunctional integrated design, the X-B50 can easily handle complex tasks such as ball head welding (including centered point) for sheathed thermocouple wires, double-ended sheathed wire ball head welding, and bare wire ball head welding. This equipment not only improves welding efficiency but, more importantly, significantly enhances the accuracy and stability of thermocouple measurements, thereby extending sensor service life and reducing maintenance costs. Whether for researching new temperature sensing materials or conducting high-precision temperature monitoring in demanding industrial environments, the X-B50 delivers unparalleled performance and reliability.

● Thermocouple Manufacturing and Processing: Used in the production of various standard and custom thermocouples, including types K, N, E, J, etc.

● Temperature Sensor Production: Precise welding of various types of temperature sensors, ensuring measurement accuracy and response speed.

● Aerospace: Manufacturing of high-performance thermocouples and temperature probes for extreme temperature environments.

● Petrochemical Industry: Welding of corrosion-resistant, high-temperature thermocouples for temperature monitoring in refining and chemical processes.

● Metallurgical Industry: Production of specialized thermocouples for applications such as high-temperature furnaces and continuous casting.

● Research Institutes and Laboratories: Development of new thermocouple materials and conducting precise temperature measurement experiments.

● Automotive Manufacturing: Welding of temperature sensors for key components such as engines and exhaust systems.

●Multifunctional Integration: Supports MI cable welding, thermocouple junction welding, spot welding, and ball head welding. One machine for multiple uses, improving production efficiency.

● Precision Welding Control: Advanced current and time control system ensures precise energy output for each weld, resulting in strong and consistent weld points.

● Multiple Welding Modes: Capable of handling ball head welding (centered point) for sheathed thermocouple wires, and double-ended sheathed wire ball head welding, adapting to different application needs.

● Easy Operation: Intuitive user interface and ergonomic design reduce operational difficulty and training time.

● High Reliability: Utilizes high-quality components and a robust structure, ensuring equipment stability and durability during prolonged operation.

● Improves Measurement Accuracy: Optimizes the welding process, reduces thermocouple junction errors, thereby enhancing the accuracy of temperature measurement.

● Extends Service Life: Strong weld points effectively prevent thermocouple failure caused by vibration or thermal stress during use, extending sensor lifespan.

Multifunctional Integration: Supports MI cable welding, thermocouple junction welding, spot welding, and ball head welding. One machine for multiple uses, improving production efficiency.

c Precision Welding Control: Advanced current and time control system ensures precise energy output for each weld, resulting in strong and consistent weld points.

● Multiple Welding Modes: Capable of handling ball head welding (centered point) for sheathed thermocouple wires, and double-ended sheathed wire ball head welding, adapting to different application needs.

● Easy Operation: Intuitive user interface and ergonomic design reduce operational difficulty and training time.

● High Reliability: Utilizes high-quality components and a robust structure, ensuring equipment stability and durability during prolonged operation.

● Improves Measurement Accuracy: Optimizes the welding process, reduces thermocouple junction errors, thereby enhancing the accuracy of temperature measurement.

● Extends Service Life: Strong weld points effectively prevent thermocouple failure caused by vibration or thermal stress during use, extending sensor lifespan.

Parameter Item

Specification Description

Model

X-B50

Welding Type

MI Cable Welding, Thermocouple Junction Welding, Spot Welding, Ball Head Welding

Applicable Thermocouple Types

Various types including K, N, E, J, T, S, R, B

Welding Diameter Range

0.2mm - 3.0mm (bare wire and sheathed thermocouple wire)

Welding Power Supply

AC 220V / 50Hz

Power

Approximately 1.5 kW

Welding Time

1ms - 99ms (adjustable)

Welding Current

5A - 200A (adjustable)

Control Method

Microcomputer Digital Control

Display Method

LCD Display

Cooling Method

Air Cooling

Dimensions

Approximately 400mm x 300mm x 250mm

Weight

Approximately 15kg

 

We provide flexible customization services to meet customers' specific production needs and application challenges:

● Special Welding Parameter Configuration: Optimizes welding parameters based on the customer's specific thermocouple material and dimensions.

● Automated Integration Solutions: Provides solutions for integration with automated equipment for large-scale production lines.

● Specialized Fixture Design: Designs customized welding fixtures for thermocouples with irregular shapes or special structures.

● Software Function Expansion: Develops additional software functions or data logging modules based on customer requirements.

● On-site Installation and Training: Provides professional equipment installation, commissioning, and operator training services.

FAQ

The X-B50 Thermocouple Multifunctional Welding Machine supports multiple standard thermocouple types, including K, N, E, J, T, S, R, and B, among others. It can handle thermocouple wires of different materials and diameters, achieving precise welding for both bare wires and sheathed wires.

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