XG60 Series High-Frequency Industrial Ultrasonic Cleaning Machine – Heatecx Limited

Heatecx Limited

XG60 Series High-Frequency Industrial Ultrasonic Cleaning Machine

The XG60 Series High-Frequency Industrial Ultrasonic Cleaning Machine is a state-of-the-art industrial ultrasonic cleaner, specifically designed for the deep and efficient cleaning of a wide range of components and materials. This ultrasonic washing equipment operates on the principle of cavitation, a phenomenon that occurs when high-frequency ultrasonic waves generate countless microscopic bubbles in the cleaning liquid. These bubbles violently implode upon contact with the surface of objects, creating micro-jets of energy that effectively dislodge dirt, oil, grease, rust, and other adhered contaminants. It is a robust ultrasonic tank and an ideal ultrasonic cleaning tank for demanding industrial environments, guaranteeing superior cleaning results without damaging the parts.

The XG60 series represents a comprehensive solution for the most critical cleaning needs in industry. This ultrasonic cleaner with heating is constructed with high-quality materials, such as stainless steel (SUS304/SUS316), ensuring its durability and corrosion resistance in aggressive environments. Its versatile design allows for configuration with one, two, three, four, or even five tanks, each with specific functions to optimize the cleaning process according to customer requirements. High-power industrial transducer technology guarantees uniform distribution of ultrasonic energy, maximizing cleaning effectiveness in each cycle. It is the perfect choice for companies seeking a reliable industrial ultrasonic cleaner supplier and a manufacturer of custom ultrasonic tanks that offers solutions tailored to their production processes.

The versatility of the XG60 Series Industrial Ultrasonic Cleaning Machine makes it an indispensable tool in various industries for cleaning solid components. Its applications include, but are not limited to:

  • Heating Industry:​ Cleaning of raw materials for heaters, heating wires, tubes, and pull rods, removing oils and residues to avoid affecting production quality.

  • Automotive and Aerospace:​ Ultrasonic cleaner for engine parts, including blocks, cylinder heads, injectors, and transmission components, as well as aircraft parts, ensuring the removal of rust and grease on metals.

  • Mold Manufacturing:​ Ultrasonic cleaning of injection molds, removing polymer residues, release agents, and other contaminants that affect final product quality.

  • Machining and Metallurgy:​ Cleaning of tubes after deburring, removal of chips, cutting oils, polishing compounds, and rust from metal parts, gears, bearings, and tools.

  • Extrusion:​ Cleaning of extrusion heads and dies, removing burnt polymers and residues to maintain process precision and efficiency.

  • Medicine and Dentistry:​ Washing of precision medical/dental parts, surgical instruments, implants, and prostheses, ensuring sterilization and deep cleaning before use.

  • Electronics:​ Cleaning of electronic components, printed circuit boards (PCBs), connectors, and housings, removing soldering fluxes, dust, and other contaminants without damaging delicate circuits.

  • Optics:​ Cleaning of lenses, mirrors, and precision optical components.

  • Jewelry and Watchmaking:​ Cleaning of delicate and complex pieces, restoring their shine and functionality.

The XG60 series is distinguished by a series of advanced features and operational advantages that position it as a leader in the ultrasonic cleaning machine market:

  • High-Efficiency Cleaning:​ Ultrasonic cavitation technology guarantees deep and uniform cleaning, even in complex geometries and hard-to-reach areas, surpassing traditional cleaning methods.

  • Robust Construction:​ Manufactured with high-quality stainless steel (SUS304/SUS316), the machine offers excellent corrosion resistance and a long service life, even in the most demanding industrial environments.

  • Integrated Temperature Control:​ Equipped with a heating system, it allows adjustment of the cleaning liquid temperature up to 95°C, significantly improving cleaning efficacy, especially for persistent oils and greases.

  • High-Power Industrial Transducers:​ Incorporates robust, high-performance transducers that ensure powerful and consistent generation of ultrasound, optimizing the cavitation process.

  • Dual Frequency (28/40 KHz):​ The ability to operate at two different frequencies (28 KHz for intensive cleaning of robust parts and 40 KHz for delicate cleaning of sensitive components) offers unparalleled versatility.

  • Precise Time Control:​ Adjustable timer that allows programming of cleaning cycles from 0 to 99 minutes or 0 to 99 hours, adapting to the specific needs of each application.

  • Modular and Customizable Design:​ Available in configurations from one to five tanks, allowing the system to be adapted to specific workflows and multi-phase cleaning needs.

  • Product Quality Protection:​ By eliminating the need for aggressive manual cleaning, the risk of damage or scratches to parts is reduced, preserving their integrity and quality.

  • Operational Efficiency:​ Reduces cleaning time and labor consumption, translating into significant savings and increased productivity.

The XG60 series offers a wide range of models, adapting to various capacities and cleaning requirements. Below is a table with the key technical specifications of some representative models, with the base model XG60-600ST as an example of the high-capacity series. It is important to note that the price of ultrasonic cleaning machines and the sale of industrial washing equipment varies according to the model and customization options.

Model

Capacity (L)

Internal Dimensions (mm)

Frequency (KHz)

Power (W)

Time Control

Temperature Control (°C)

XG60-120ST

38

500 * 300 * 250

28/40

0-600

0-99 MIN

Ambient-95

XG60-180ST

53

500 * 350 * 300

28/40

0-900

0-99 MIN

Ambient-95

XG60-240ST

77

550 * 400 * 350

28/40

0-1200

0-99 MIN

Ambient-95

XG60-300ST

99

550 * 450 * 400

28/40

0-1500

0-99 MIN

Ambient-95

XG60-301ST

96

800 * 300 * 400

28/40

0-1500

0-99 MIN

Ambient-95

XG60-360ST

135

600 * 500 * 450

28/40

0-1800

0-99 H

Ambient-95

XG60-480ST

175

700 * 500 * 500

28/40

0-2400

0-99 H

Ambient-95

XG60-600ST

264

800 * 600 * 550

28/40

0-3000

0-99 H

Ambient-95

XG60-720ST

360

1000 * 600 * 600

28/40

0-3600

0-99 H

Ambient-95

XG60-840ST

420

1500 * 700 * 400

28/40

0-4200

0-99 H

Ambient-95

XG60-960ST

480

1200 * 500 * 800

28/40

0-4800

0-99 H

Ambient-95

XG60-1108ST

540

1000 * 900 * 600

28/40

0-5400

0-99 H

Ambient-95

XG60-1120ST

640

1000 * 800 * 800

28/40

0-6000

0-99 H

Ambient-95

XG60-1132ST

800

1000 * 1000 * 800

28/40

0-6600

0-99 H

Ambient-95

XG60-1144ST

960

1200 * 1000 * 800

28/40

0-7200

0-99 H

Ambient-95

XG60-1216ST

1500

1500 * 1000 * 1000

28/40

0-10800

0-99 H

Ambient-95

Note:​ The listed models are an adaptation of the original series to comply with the XG60 nomenclature requirement and reflect the general capabilities of the product line. Exact specifications may vary according to the customized configuration.

As a manufacturer of custom ultrasonic tanks, we offer a wide range of options and customization possibilities for the XG60 series, ensuring that each ultrasonic cleaning machine perfectly adapts to the operational needs and specific cleaning requirements of each client. Customization options include:

  • Tank Configuration:​ Possibility to choose between systems of one, two, three, four, or five tanks, allowing multi-phase cleaning processes (washing, rinsing, drying, etc.).

  • Dimensions and Capacity:​ Adjustment of the tank's internal dimensions and capacity (liters) to accommodate parts of different sizes and production volumes.

  • Ultrasonic Frequency:​ Customization of the operating frequency (e.g., single or dual frequencies such as 28 KHz, 40 KHz, or specific combinations) to optimize the cleaning of particular materials or types of contaminants.

  • Ultrasonic Power:​ Modification of the transducer power to adjust the intensity of cavitation, from gentle cleaning for delicate components to aggressive cleaning for embedded dirt.

  • Filtration Systems:​ Integration of filtration systems to maintain the cleanliness of the liquid and prolong its useful life.

  • Drying Systems:​ Addition of drying modules (hot air, vacuum) for a complete cleaning process.

  • Automation:​ Automation options for part loading and unloading, as well as programmable control of the cleaning cycle.

  • Construction Materials:​ Selection of specific grades of stainless steel (SUS304, SUS316) or other chemical-resistant materials for specialized applications.

  • Accessories:​ Baskets, supports, lifts, and other accessories designed to measure for the safe and efficient handling of parts.

Our technical team is available to advise and design the ultrasonic cleaning solution that best fits your processes, guaranteeing maximum efficiency and profitability. To know the price of ultrasonic cleaning machines and options for the sale of industrial washing equipment, do not hesitate to contact us.

FAQ

For optimal ultrasonic cleaning, the temperature of the water or cleaning solution should generally be between 50°C and 65°C. This temperature is ideal because it reduces the surface tension of the liquid, which intensifies the cavitation action and improves the dissolution of contaminants such as oils and greases. Our XG60 Series High-Frequency Industrial Ultrasonic Cleaning Machine allows precise temperature control up to 95°C, optimizing the effectiveness of ultrasonic cleaning for various industrial applications. Heat accelerates the action of detergents, making the removal of rust and grease on metals more efficient. It is crucial not to exceed the recommended temperature to avoid damaging the parts or degrading the cleaning solution.

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