Heatecx Limited
The XG70 Tube and Profile Deburring Machine is an advanced industrial solution specifically designed for the removal of burrs on metals and the finishing of metal edges on a wide range of profiles. This deburring machine for square and rectangular profiles, as well as oval and round tubes, guarantees impeccable edge rounding and cleaning of cut tube ends. Its robust design and capability for double-sided deburring make it an essential tool for achieving a uniform finish on metal profiles, effectively eliminating cutting slag and surface imperfections.
This surface grinding and deburring machine represents the cutting edge in industrial deburring automation. Equipped with high-strength profile deburring brushes, this automatic roller-feed deburring machine offers unmatched efficiency and precision. It is ideal for oval tube deburring, burr removal on square tubes, and the processing of flat profiles of various materials, including deburring for stainless steel tubes. Its dry-contact burr removal system ensures a clean and safe process, optimizing final product quality and reducing production times. The adjustable feed speed allows the process to be adapted to the specific needs of each material and burr type, guaranteeing optimal results.
The versatility of this tube and profile deburring machine makes it indispensable in various industries requiring high-quality finishes on metal components. Its main applications include:
Metallurgical Industry: For deburring square and rectangular profiles, round and oval tubes, ensuring smooth and safe surfaces for subsequent processes like welding, painting, or assembly.
Metal Furniture Manufacturing: Edge rounding on flat profiles and burr removal on square tubes are crucial for the safety and aesthetics of the final products.
Automotive: In the production of components where cleaning of cut tube ends and removal of cutting slag are vital for performance and durability.
Construction and Metal Structures: For the uniform finishing of metal profiles used in structures, improving corrosion resistance and safety.
Stainless Steel Industry: Especially effective for deburring stainless steel tubes, guaranteeing a hygienic and aesthetic finish.
Machinery and Equipment: In the preparation of metal parts requiring a high degree of precision and flawless metal edge finishing.
Efficiency
The industrial deburring automation offered by this machine translates into a notable improvement in efficiency. With its automatic roller-feed deburring machine and adjustable feed speed, it minimizes manual intervention and speeds up the production process. Double-sided deburring allows both sides of the profile to be processed simultaneously, halving cycle time and optimizing performance.
Stability
Designed for continuous and demanding operation, this tube and profile deburring machine offers exceptional stability. Its robust construction and high-quality components ensure minimal vibrations and consistent performance, resulting in a uniform finish on metal profiles and a longer machine service life.
Automation
Industrial deburring automation is one of its greatest strengths. The roller feed system and the ability to autonomously process different tube and profile shapes reduce the need for labor and increase productivity. This allows companies to optimize their resources and focus their personnel on higher value-added tasks.
Safety
The dry-contact burr removal system is not only efficient but also safe, as it eliminates the need for coolant liquids and reduces associated risks. Furthermore, the automatic roller-feed deburring machine minimizes operator contact with moving parts, ensuring a safer work environment and complying with industrial safety regulations.
Maintenance
The machine's design facilitates simple and quick maintenance. The profile deburring brushes are easily accessible for replacement, and the modular construction allows for efficient diagnosis and repair, minimizing downtime and ensuring continuous operation.
|
Technical Characteristic |
Value |
|---|---|
|
Motor |
2HPx4P |
|
RPM |
1200 (depending on different materials) |
|
Processed Square/Rectangular Tube Diameter |
Φ10-50mm (with common accessory set) |
|
Round/Oval/Profiled Tube Diameter |
Φ50mm |
|
Tube Length |
200-1000mm |
|
Frequency Conversion |
4KW |
|
Working Voltage |
Customized according to customer requirements |
|
Flat Wire Wheel |
300x32mm |
|
Machine Dimensions (L x W x H) |
2360 x 1020 x 1060 mm |
Understanding that each industrial operation has unique requirements, this tube and profile deburring machine offers a high degree of customization. Customers can request:
Customized Working Voltage: Adaptation of the operating voltage to local or plant electrical specifications.
Accessories and Fixtures: Options for accessories and fixtures to process specific diameter ranges or profile shapes not covered by the common set.
Specialized Deburring Brushes: Selection of profile deburring brushes with different materials or grit sizes to suit various types of metals (such as for deburring stainless steel tubes) and desired finishes.
Feeding Systems: Possibility of integrating automated feeding and discharging systems for even greater industrial deburring automation.
Integration with Production Lines: Adaptations for seamless integration with existing production lines, optimizing workflow and overall efficiency.
These options ensure that the Flat | Oval | Square Tube Deburring Machine can be configured to meet the most demanding requirements, providing a tailored solution for burr removal on metals and metal edge finishing of the highest quality.
Our automatic roller-feed deburring machine integrates an advanced tool wear compensation system based on the micrometric adjustment of contact pressure. As the profile deburring brushes or abrasive belts experience natural wear from intensive use, the operator can make precise adjustments via the control panel to maintain constant pressure on the workpiece.
This system guarantees a uniform finish on metal profiles throughout the consumable's service life. Furthermore, the machine allows for the visual monitoring of the brush status, facilitating effective preventive maintenance and ensuring that burr removal on square tubes and other profiles always maintains the highest quality standards without unexpected interruptions.
