Heatecx Limited
A tube deburring machine, also known as an industrial deburrer or tube chamfering machine, is specialized equipment whose primary purpose is to remove burrs—excess material and sharp edges left on the ends of tubes or profiles after cutting. This process, known as metal deburring, is crucial not only for aesthetic reasons but fundamentally for safety and functionality. Using a tube deburring machine like the XG80 ensures that metal parts have a smooth, uniform finish free of imperfections that could cause operator injuries or issues during component assembly. Equipment like this tube deburrer is essential for guaranteeing quality and precision in industries where tolerances and safety are critical, such as automotive, furniture, and construction.
The XG80 Tube Deburring Machine is a high-performance industrial solution designed specifically for pipe end finishing. This robust, efficient unit is an indispensable tool in any production line working with metal tubes and profiles. As an advanced tube deburring machine, the XG80 automates the process of deburring and chamfering tubes, eliminating imperfections and sharp edges resulting from cutting. Its fully mechanical drive, centralized electrical control, and frequency inverter for feed speed make it an economical, high-reliability tube finishing machine. This tube burr remover is engineered to optimize production times and guarantee a perfect finish, improving both safety and final product quality. It is the ideal choice for workshops and factories seeking an effective solution for tube finishing and preparing parts for subsequent processes like welding or assembly.
The XG80 Deburring Machine features a modular, robust design optimized for durability and ease of maintenance. Its construction comprises the following core components:
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Component |
Description |
|---|---|
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1) Bed/Frame |
Main welded and folded steel structure supporting all other components. Its lightweight yet rigid design provides a stable base and enhances the machine’s overall aesthetics. |
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2) Main Transmission |
Uses high-precision linear guides for movement, ensuring excellent repeatability and precise positioning during the deburring process. |
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3) Brushing System |
Composed of high-strength wire brushes driven by a dedicated motor. This section performs the tube burr removal function, effectively cleaning part ends. |
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4) Guiding System |
Ensures tubes and profiles remain in the correct position throughout the work cycle, guaranteeing uniform, precise finishing. |
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5) Electrical System |
Centralized for simple, safe control. Operates on a 380V/50Hz three-phase power supply, with a 24V control circuit to protect operators. Includes internationally renowned brand components to ensure maximum reliability. |
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6) Tooling & Molds |
Interchangeable elements adapting to different tube diameters and shapes, enabling high versatility. |
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7) Foundation & Base |
Provides the anchoring and stability needed for vibration-free operation. |
Thanks to its versatility and efficiency, the XG80 tube deburring machine is a fundamental tool across a wide range of industrial sectors. Its ability to process different tube shapes and sizes makes it ideal for multiple applications where high-quality finishing is mandatory. Industries benefiting most from this tube deburring and chamfering machine include:
• Furniture Industry: For finishing tubular frames of chairs, tables, and other metal furniture, ensuring smooth, safe surfaces.
• Automotive Industry: In manufacturing components like exhaust systems, chassis, and other tubular structures requiring precise, secure joints.
• Construction: For preparing profiles and pipes used in metal structures, scaffolding, and piping systems.
• Chemical & Process Industries: For preparing pipes for fluid conveyance systems, where clean joints are critical to preventing leaks.
• Machinery Manufacturing: For finishing components that will be part of larger equipment, ensuring perfect assembly.
The XG80 tube finishing machine stands out in the market for a series of features and advantages that make it a smart investment for optimizing metal finishing processes.
• Full Mechanical Drive: Guarantees robust, reliable operation with minimal maintenance.
• Centralized Electrical Control: Simplifies operation and parameter adjustment via a single control panel.
• Feed Speed Control: A frequency inverter allows adjusting feed rate to match different materials and finishing requirements.
• Flexible Operation Modes: Includes “jog” (impulse) and “single cycle” modes, facilitating setup, testing, and maintenance tasks.
• Integrated Safety: Equipped with easily accessible emergency stop buttons to ensure maximum operator safety at all times.
• High Efficiency: Automates a process that would otherwise be manual, slow, and costly—significantly boosting productivity.
• Superior Finish Quality: Delivers consistent, high-quality results, eliminating human error and enhancing final product presentation.
• Versatility: Capable of processing a wide range of tube diameters and shapes, including square and rectangular profiles.
• Cost-Effectiveness: An economical unit with low energy consumption, translating to a rapid return on investment (ROI).
• Ease of Use & Maintenance: Intuitive design and high-quality components simplify daily operation and maintenance tasks.
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Specification |
Value |
|---|---|
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Model |
XG80 |
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Max. Reduction Capacity (O.D. × Thickness) |
Ø 80 mm × 3 mm |
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Rectangular Profile Capacity |
50 mm × 100 mm |
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Steel Brush Motor Power |
4-2 kW |
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Feed Motor Power |
750 W |
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Working Stroke |
150 mm – 1000 mm |
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Machine Dimensions (L×W×H) |
3000 mm × 1700 mm × 1200 mm |
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Machine Weight |
1300 kg |
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Electrical Supply |
380V / 50Hz (Three-phase) |
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Control Voltage |
24V |
While often confused, there is a key technical distinction between these two functions in pipe finishing:
• Deburring Machine (Tube Deburring Machine): Its primary goal is cleaning. It uses wire brushes or abrasive media to remove burrs (excess material) and sharp edges left after cutting. Deburring aims to create a smooth, safe surface for operators while improving part aesthetics and functionality. The XG80 tube burr remover excels here due to its high efficiency and uniform finish.
• Chamfering Machine (Beveling Machine): Its objective is geometric. It performs an angled cut (chamfer or bevel) on the tube edge—typically to prepare the part for deep-penetration welding or to simplify component assembly.
Advantage of the XG80: As an advanced tube finishing machine, the XG80 can deburr and chamfer tubes simultaneously. Its high-power brushing system rounds edges and removes burrs in a single operation, offering an all-in-one solution for pipe end finishing.
