Heatecx Limited
The XG90 chamfering machine is a high-performance solution designed for the automatic processing of pipe and bar ends. This robust, high-precision equipment—also known as a beveler or chamfer machine—is built for continuous operation in demanding industrial environments. Its dual-head design enables simultaneous machining of both ends of the workpiece, drastically optimizing cycle times and boosting productivity. The XG90 integrates a fully automated pneumatic feeding and clamping system that ensures precise positioning and firm workpiece retention during the chamfering process, delivering high-quality finishes and exceptional repeatability.
This chamfering machine stands out for its solid construction and premium component quality. The main body and heads are made of high-strength steel and undergo multiple heat treatments to ensure maximum durability and long-term stability. Centralized control, managed by a Delta-brand PLC, coordinates all machine operations—from material feeding to finished part ejection. The interface, via a color touchscreen, is intuitive: operators can configure working parameters, monitor machine status in real time, and receive diagnostic alerts, enabling safe, efficient operation with minimal manual intervention.
The versatility of the XG90 pipe chamfering machine makes it ideal for a wide range of industries and materials. Its ability to process different metals and plastics positions it as an indispensable tool in sectors requiring precise end-finishing for pipes and bars. Key applications include:
• Automotive Industry: Manufacturing components such as shafts, steering rods, and exhaust systems.
• Metal Furniture: Production of frames for chairs, tables, and shelving units.
• Construction: Preparation of pipes for fluid conveyance systems, structural frameworks, and scaffolding.
• Aerospace Industry: Machining components that demand high precision and flawless surface finishes.
• General Manufacturing: Any application involving the processing of steel, stainless steel, aluminum, copper, brass, PVC, or nylon pipes and bars.
The machine handles various profiles—including round tubes, solid bars, and hexagonal profiles—delivering consistent internal chamfers, external chamfers, and facing operations.
The XG90 pipe chamfering machine combines advanced features that translate into significant competitive advantages for users.
|
Feature |
Advantage |
|---|---|
|
Fully Automatic Operation |
Reduces manual intervention, minimizes operator fatigue, and allows one operator to supervise multiple machines—boosting production efficiency. |
|
Dual-Head Design |
Enables simultaneous machining of both workpiece ends, cutting cycle time to ~5 seconds per piece and doubling productivity. |
|
Pneumatic Clamping System |
Ensures rapid, secure, and precise workpiece fixation, preventing vibrations or displacement that could compromise chamfer quality. |
|
High-Quality Components |
Use of renowned brands (Delta PLC, LVORGREN cylinders, Mitsubishi cutting inserts) ensures high reliability, long service life, and reduced maintenance. |
|
Speed Adjustment |
1.5KW motors with tower-type pulleys allow adjusting head rotation speed to optimally match different materials and diameters. |
|
Comprehensive Safety |
Incorporates electrical leak protection, emergency stops, and physical barriers to guarantee a safe working environment at all times. |
|
Specification |
Value |
|---|---|
|
Model |
XG90 |
|
Processable Materials |
Steel, aluminum, copper, stainless steel pipes; solid bars; PVC/nylon tubes; hexagonal profiles. |
|
Applicable Diameter |
Φ10 mm – Φ50 mm |
|
Working Length |
80 mm – 500 mm |
|
Processing Precision |
±0.15 mm |
|
Processing Efficiency |
~5 seconds per piece |
|
Motor Power |
1.5 kW (per head) |
|
Voltage |
380V |
|
Blade Type |
Custom alloy (compatible with Mitsubishi CCMT09T304 / CCMT16T304 inserts) |
|
Machine Dimensions (L×W×H) |
1730 mm × 870 mm × 1100 mm |
|
Net Weight |
570 kg |
|
Control System |
Delta PLC with color touchscreen |
Understanding that every application has unique requirements, the XG90 chamfering machine offers multiple customization options to align with specific production needs:
• Special Working Lengths: While the standard range is 80–500 mm, the feeding system and machine bed can be modified to accommodate longer or shorter workpieces as required.
• Loading/Unloading Systems: Integration of hopper-style automatic feeders, step loaders (for high-volume production), or finished-part evacuation and packaging systems.
• Special Tool Heads: Beyond standard tool holders, custom-designed heads and tooling can be fabricated for complex operations like grooving, drilling, or threading on workpiece ends.
• Production Line Integration: Equipped with communication interfaces (e.g., Profibus, Ethernet/IP) to integrate into automated production lines and central control systems (MES/ERP).
• Color & Finish Customization: Exterior paint finishes can be tailored to match client corporate color standards.
While often used interchangeably, engineering and mechanical manufacturing distinguish these terms based on geometry and function:
• Chamfer: A sloped cut that removes a sharp edge, connecting two perpendicular surfaces (typically at a 45° angle). Its primary purposes are to facilitate part assembly, improve tactile safety, and protect corners from impact damage.
• Bevel: An incline affecting the entire thickness of a workpiece face—not just the edge. Bevel angles vary by application (e.g., 30° or 37.5°) and are primarily used to prepare edges for welding, enabling deeper penetration of filler material.
|
Characteristic |
Chamfer |
Bevel |
|---|---|---|
|
Scope |
Edge/corner only |
Entire face thickness |
|
Common Angle |
Typically 45° |
Variable (per welding standard) |
|
Primary Function |
Safety, aesthetics, assembly |
Welding preparation |
