Heatecx Limited
The XMI-01 MI Cable Straightening and Cutting Machine is a cutting-edge solution designed for the processing of Mineral Insulated (MI) Cables. This high-precision equipment, driven by a servo motor, guarantees flawless straightening and exact cutting of fire-resistant electrical cables and flame-retardant cables. Its advanced control system, based on a single-chip microcontroller, allows for intuitive management of key parameters such as feeding speed, cutting length, and production quantity via an HMI touch screen. The integration of high-quality pneumatic components, such as AKS solenoid valves and TPM pneumatic elements, ensures reliable performance and efficient operation, making it an indispensable tool for handling MI cables in demanding industrial environments.
The XMI-01 model represents excellence in machinery for the treatment of mineral insulation cables. This automatic straightening and cutting machine is specially designed to handle fire-resistant cables and flame-retardant electrical cables, offering unparalleled precision in every operation. Its Human-Machine Interface (HMI) touch screen facilitates the configuration and adjustment of parameters, from the cable feed speed to the cutting length and rotary cutting time, thereby optimizing production processes. The robust construction and the ability to work with specialized molds make it ideal for applications requiring maximum reliability and safety in the processing of Mineral Insulated Cables, ensuring the integrity of MI cables for use in critical infrastructures.
The XMI-01 MI Cable Straightening and Cutting Machine has been designed with a robust and modular structure to ensure durability and ease of maintenance. Its main components include:
• Machine Body: Manufactured by welding square tubes, it provides a solid and stable base for all operations. It includes an additional workbench for operator convenience.
• Pressure Mechanism: Composed of cylinders and other precision parts, this system ensures a firm grip and effective straightening of the MI cable.
• Drive Motors: Incorporates a servo motor for precise movement control, a rotary cutting motor, and a cutting motor, which work together to achieve clean and exact cuts in mineral insulation cables.
• Specialized Mold Tools: Designed to adapt to the specific characteristics of fire-resistant electrical cables, guaranteeing optimal processing.
• Electrical Control System: An advanced control system that coordinates all machine functions, ensuring synchronized and efficient operation.
The XMI-01 MI Cable Grooving and Cutting Machine is indispensable in a wide range of industries and applications where precision and reliability in processing fire-resistant cables are critical. Its main applications include:
• Cable Manufacturing: Ideal for mineral insulated cable manufacturers who require high-precision cutting and straightening for the production of electrical and instrumentation components.
• Construction Industry: Processing of flame-retardant electrical cables for installations in commercial, residential, and industrial buildings, where fire safety is paramount.
• Fire Detection and Security Systems: Preparation of MI cables for fire alarm systems, sprinkler systems, and other security applications demanding fire-resistant cables.
• Petrochemical and Energy: Use in demanding environments where Mineral Insulated Cables are required for their resistance to high temperatures and adverse conditions.
• Automotive and Aerospace: Specialized applications demanding high-quality and precise MI cables for critical systems.
• Infrastructure Projects: Preparation of mineral insulation cables for tunnels, subways, and other infrastructures where durability and fire resistance are essential.
The XMI-01 machine offers a series of features and advantages that position it as a leader in MI cable processing:
• High Precision: The servo motor guarantees straightening and cutting of mineral insulation cables with millimeter accuracy, minimizing waste.
• Intuitive Operation: The Human-Machine Interface (HMI) with a touch screen facilitates parameter configuration, allowing quick and easy adjustments for different types of fire-resistant electrical cables.
• Versatility: Capacity to process a wide variety of MI cables, adapting to various lengths and cutting requirements, including rotary end cutting.
• Reliability and Durability: Robust construction with high-quality components (AKS, TPM) ensuring a long service life and consistent performance, even in demanding industrial environments.
• Production Optimization: Allows setting a target production quantity, stopping automatically upon reaching it, which improves efficiency and reduces manual supervision.
• Safety: Designed to work with fire-resistant cables, the machine contributes to facility safety by ensuring the correct preparation of these critical components.
• Low Maintenance: High-quality components and modular design facilitate maintenance and reduce downtime.
|
Technical Parameter |
Value / Configuration Range |
|
Model |
XMI-01 |
|
Rated Power |
2.2 KVA |
|
Rated Voltage |
220V 50Hz |
|
Air Source Pressure |
0.5 Mpa |
|
Total Machine Weight |
380 Kg |
|
Working Environment |
Temperature ≤45℃; Humidity ≤85% (non-condensing); No strong magnetic field; No violent vibrations or impacts; No corrosive or conductive gases. |
|
Power Supply |
Single-phase 220V AC, 50Hz ±5% |
|
Drive Power |
Servo motor, rotary cutting motor, cutting motor. Rated power 2.2KW. |
|
Target Production |
0-10000 (Quantity of products to straighten and cut, the machine stops automatically upon reaching the quantity). |
|
Cutting Length |
0-9999mm (Length of the armored cable to be cut). |
|
Rear End Length |
0-3000.0mm (Length of the rotary cut thermocouple cable end). |
|
Front End Length |
0-3000.0mm (Length of the rotary cut heater end). |
|
Cable Feed Speed |
1-10 (Material advance speed). |
|
Blade Advance Speed |
1-10 (Advance speed of the cutting piece). |
|
Blade Retraction Speed |
1-10 (Retraction speed of the cutting piece after cutting). |
|
Rotary Cutting Time |
0.1-5 seconds (Advance and retraction time of the rotary cutting blade). |
For large cross-section MI cables (those exceeding 15-25 mm in diameter), precision is vital due to the high cost of copper and the steel sheath. Our machines offer a cutting tolerance of ±0.5 mm to ±1 mm, depending on the total length of the section.
• Precision via Servo Motors: The use of high-resolution encoders allows the feed system to measure the cable in real-time, compensating for any slippage.
• Cut Finish: A precise cut is not just about length, but perpendicularity. A clean, straight cut is fundamental for connectors and resin seals to fit perfectly, guaranteeing the necessary watertightness in fire-resistant cables.
• Material Savings: In infrastructure projects where kilometers of MI cable are installed, a minimal tolerance reduces the waste of precious materials (copper and Magnesium Oxide powder), optimizing the machinery's return on investment.
