CNC Uncoiler, Straightener, and Cutter Series XSC – Heatecx Limited

Heatecx Limited

CNC Uncoiler, Straightener, and Cutter Series XSC

The CNC Uncoiler, Straightener, and Cutter Series XSC is a high-precision machine designed for the automated processing of coiled tubes. Its main function is to uncoil, straighten, and accurately cut copper tubes, aluminum tubes, and Bondi tubes to preset lengths. This CNC system guarantees a smooth and efficient operation, producing clean, smooth cuts that are completely free of burrs. The machine is equipped to handle a wide range of diameters and wall thicknesses, adapting to diverse production needs. Its robust design and advanced technology ensure perfect synchronization between tube feeding and the cutting process, preventing inertia-related damage and guaranteeing maximum quality in every piece.

Optimize your production line with the innovative CNC Uncoiler, Straightener, and Cutter Series XSC, the definitive solution for processing copper tube, aluminum tube, and Bondi tube. Designed for the manufacture of precision tubing, this CNC copper tube cutter and aluminum tube straightener is ideal for industries such as HVAC, refrigeration, automotive, and heat exchangers. With its burr-free cutting capability and high speed, the XSC Series ensures efficient and superior quality tubing production, reducing waste and improving profitability. Invest in cutting-edge technology for precision coil tube cutting and elevate the standard of your products.

The CNC Uncoiler, Straightener, and Cutter Series XSC for copper and aluminum tubes is a high-precision machine designed for the automated processing of coiled tubes. Its main function is to uncoil, straighten, and accurately cut copper tubes, aluminum tubes, and Bondi tubes to preset lengths. This CNC system guarantees a smooth and efficient operation, producing clean, smooth cuts that are completely free of burrs. The machine is equipped to handle a wide range of diameters and wall thicknesses, adapting to diverse production needs. Its robust design and advanced technology ensure perfect synchronization between tube feeding and the cutting process, preventing inertia-related damage and guaranteeing maximum quality in every piece.

  • HVAC and Refrigeration:​ Fundamental for the manufacture of coils, condensers, evaporators, and refrigerant lines. Precision in the cutting and straightening of copper tube and aluminum tube is vital to ensure the efficiency and leak-tightness of air conditioning and refrigeration systems.

  • Automotive:​ Used in the production of brake lines, fuel lines, and cooling systems for vehicles, where the reliability and corrosion resistance of Bondi tube and copper tube are paramount. The CNC copper tube cutter guarantees the repeatability necessary for mass production.

  • Heat Exchangers:​ Essential for the manufacture of tubes for heat exchangers of various configurations, where exact length and cut quality are crucial for assembly and thermal performance.

  • Appliances:​ Applied in the production of components for refrigerators, freezers, water heaters, and other appliances that utilize copper and aluminum tubes in their heat transfer systems.

  • Renewable Energy:​ In the manufacture of solar collectors and other systems employing copper tubes for the conduction of thermal fluids, the aluminum tube straightener ensures the quality necessary for optimal energy absorption and transfer.

  • Furniture and Decoration Industry:​ For the creation of structures and decorative elements requiring aluminum and copper tubes with impeccable finishes and precise dimensions.

The XSC Series allows manufacturers to optimize their tubing production processes, guaranteeing maximum quality and efficiency in every application, from the manufacture of precision tubing to the precision cutting of coiled tubes.

The CNC Uncoiler, Straightener, and Cutter Series XSC distinguishes itself through its advanced engineering and design focused on efficiency and quality. These features make it a superior solution for processing copper tube, aluminum tube, and Bondi tube, offering significant advantages to manufacturers looking to optimize their tubing production processes.

Key Features:

  • High-Precision CNC Control:​ The Computer Numerical Control (CNC) system guarantees millimeter-level precision in tube straightening and cutting, which is essential for the manufacture of precision tubing and for meeting the strictest industry tolerances.

  • Burr-Free Cutting (Rotary Chipless Cutting):​ The option for rotary chipless cutting eliminates the need for subsequent deburring processes, resulting in smooth, clean cut edges. This not only improves the aesthetic quality of the product but also reduces cycle times and labor costs, making it ideal for high-quality tubing production.

  • High-Speed Saw Blade Cutting:​ For specific materials or requirements, the high-speed saw cutting option offers an efficient alternative, maintaining precision and cut quality.

  • Bidirectional Uncoiler with Pneumatic Brake:​ The integration of a bidirectional uncoiler with a pneumatic braking function ensures synchronized and controlled tube feeding. This mechanism prevents the inertia phenomenon, avoiding excessive or overly rapid tube feeding, which could cause damage or compromise cut quality. It is a vital feature for precision cutting of coiled tubes.

  • Simple and Intuitive Operation:​ Despite its advanced technology, the machine is designed for user-friendly operation, which reduces the learning curve and allows operators to maximize productivity quickly.

Competitive Advantages:

  • Superior Final Product Quality:​ By guaranteeing clean, burr-free cuts and precise lengths, the XSC Series elevates the quality of tubular components, translating into better performance and greater durability in final applications.

  • Increased Efficiency and Productivity:​ The automation of the uncoiling, straightening, and cutting process, along with high feeding speeds (up to 60 meters/minute), optimizes production times and reduces operating costs.

  • Reduction of Waste and Rework:​ Precision cutting and prevention of inertia damage minimize material waste and the need for rework, improving the profitability of tubing manufacturing.

  • Material and Size Versatility:​ The ability to process copper tube, aluminum tube, and Bondi tube across a wide range of diameters and wall thicknesses offers great flexibility for diverse production needs.

  • Reliability and Long Service Life:​ Built with high-quality components and a robust design, the XSC Series is built for continuous and reliable operation, ensuring a durable investment for your business.

Feature

XSC-12.7MM

XSC-19.05MM

XSC-25.4MM

Max. Tube Diameter (Copper/Aluminum)

12.7 mm

19.05 mm

25.4 mm

Max. Wall Thickness

5.0 mm

5.0 mm

5.0 mm

Min. Cut Length

25 mm

25 mm

25 mm

Max. Cut Length

Adjustable

Adjustable

Adjustable

Feeding Speed

0-60 meters/minute

0-60 meters/minute

0-60 meters/minute

Cutting Mode

Rotary Chipless Cutting / High Speed Saw Cutting

   

Air Supply

0.4-0.7 MPa

   

Input Voltage

220V / 380V / 440V / 480V, 50/60Hz

   

Machine Weight

850 KG

1050 KG

1250 KG

Typical Applications

HVAC, Refrigeration, Automotive, Heat Exchangers

   

The CNC Uncoiler, Straightener, and Cutter Series XSC is designed to offer exceptional flexibility, allowing manufacturers to adapt the equipment to their specific production needs. We understand that every tubing fabrication line has unique requirements, so we offer various options and customization possibilities to maximize the efficiency and profitability of your tube processing machinery investment.

Configuration and Customization Options:

  • Cutting Mode Selection:​ Clients can choose between rotary chipless cutting for impeccable, burr-free finishes, or high-speed saw blade cutting for greater speed with certain materials or applications. This flexibility ensures the machine perfectly adapts to your tubing production quality and speed requirements.

  • Adaptation to Specific Materials:​ Although the XSC Series is compatible with copper tube, aluminum tube, and Bondi tube, we offer specialized configurations to optimize the processing of alloys or materials with particular mechanical properties, always guaranteeing maximum quality in precision coil tube cutting.

  • Integration with Existing Production Lines:​ The machine can be customized for seamless integration into automated production lines, including advanced feeding systems, bending or forming units, and packaging solutions. This facilitates the creation of a continuous and highly efficient workflow for the manufacture of precision tubing.

  • Software and Advanced Control:​ We offer software upgrades and customized control modules for advanced functions such as cut pattern optimization, production data management, and connectivity with MES (Manufacturing Execution System), enhancing the intelligence and responsiveness of your tube processing machinery.

  • Technical Support and Customized Maintenance:​ Beyond initial configuration, we provide tailored technical support and maintenance packages to meet client needs, including specialized training, remote assistance, and preventive maintenance programs, ensuring machine longevity and optimal long-term performance.

The ability to customize the CNC Uncoiler, Straightener, and Cutter Series XSC guarantees that your investment not only meets current demands but is also prepared for future challenges in high-quality tubing manufacturing.

FAQ

The XSC Series implements a high-speed orbital rotary cutting head. Unlike saw cutting, this system uses circular blades that penetrate the tube wall while rotating around its axis.

Technical Advantage:​ This process displaces the material rather than removing it, which maintains the internal cleanliness of the tube (crucial in refrigeration systems to avoid obstructions in capillaries or valves) and eliminates contamination from metallic particles.

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