Heatecx Limited
The Curved Ceramic Infrared Emitter is a high-performance industrial heater, designed to emit Long Wave and Far Infrared radiant heat with exceptional efficiency. Its distinctive curved design, manufactured through a casting molding process, encapsulates a highly durable Embedded Nicrom Heater within a robust ceramic body. The surface is protected by a resistant Vitrified Glaze, which not only improves heat emission but also offers excellent protection against corrosion and wear. These ceramic infrared emitters are ideal for applications requiring concentrated heat distribution and superior thermal management in the mounting area, optimizing the heating process and energy efficiency.
The IXSFR curved ceramic heaters are specifically designed to maximize the distance between the heating element and the mounting surface, which significantly reduces the temperature in the oven's wiring compartment. This characteristic is crucial for prolonging the service life of adjacent electrical components and improving operational safety. Like other ceramic infrared emitters, the IXSFR series uses an Embedded Nicrom Heater to generate Long Wave and Far Infrared heat, which is highly effective for heating objects directly without heating the surrounding air. With a power ranging from 125W to 1000W and a maximum surface temperature of 800°C, these heaters are suitable for a wide range of industrial processes. The optional integration of an Integrated Thermocouple (Type K or J) allows for precise temperature control, ensuring optimal performance and greater energy efficiency. Electrical connections are made with Ceramic Beads for safe and reliable insulation.
The IXSFR curved ceramic infrared emitters are particularly suitable for applications where directional heat emission and efficient thermal management of the mounting environment are required. Their main applications include:
Plastics Industry: Heating sheets for thermoforming, curing of coatings, and drying plastic parts, especially where more focused heating is needed.
Textile Industry: Drying and curing of fabrics, as well as preheating processes in textile production lines.
Food Processing: Industrial ovens, food dehydration, and temperature maintenance in cooking processes.
Industrial Drying: Drying of paints, varnishes, adhesives, and other coatings in various industries, benefiting from the reduced temperature in the wiring compartment.
Automotive: Curing of paints and drying of components in automobile manufacturing.
Comfort Heating: In radiant heating systems for large spaces, where the curved design can help direct heat more effectively.
The IXSFR curved ceramic heaters offer significant benefits thanks to their design and Far Infrared technology:
Reduced Wiring Compartment Temperature: The curved design increases the distance between the heating element and the back of the heater, decreasing the temperature in the oven's wiring compartment and prolonging the service life of adjacent electrical components.
Infrared Heating Efficiency: The emission of Long Wave and Far Infrared allows for direct and deep heating of materials, minimizing energy loss and optimizing electrical consumption.
Robust and Durable Construction: Manufactured with high-quality ceramic and an Embedded Nicrom Heater, these heaters are extremely resistant to impacts, vibrations, and thermal cycles, guaranteeing a long service life.
Superior Protection: The Vitrified Glaze on the surface provides excellent resistance to corrosion, humidity, and chemicals, making them suitable for demanding industrial environments.
Precise Thermal Control: The option of an Integrated Thermocouple (Type K or J) allows for exact monitoring and control of temperature, essential for processes requiring high precision.
Power Versatility: Available in a wide power range (125W to 1000W), allowing the heater to be adapted to various application needs.
Safe Electrical Insulation: Connections with Ceramic Beads ensure reliable and safe electrical insulation, complying with industrial standards.
The IXSFR curved ceramic infrared emitters meet the highest standards of quality and performance. Their technical specifications are detailed below:
|
Parameter |
Specification |
|---|---|
|
Emission Type |
Far Infrared, Long Wave |
|
Body Material |
High-resistance ceramic with Vitrified Glaze |
|
Heating Element |
Embedded Nicrom Heater |
|
Standard Power |
125W to 1000W (8 standard levels) |
|
Operating Voltage |
230V (Standard, other options available) |
|
Maximum Surface Temperature |
800°C |
|
Wavelength Range |
2 - 10 μm |
|
Power Density |
16 to 64 kW/m² (according to model and power) |
|
Electrical Connection |
Ceramic terminals with insulating Ceramic Beads |
|
Thermocouple Options |
Integrated Thermocouple (Type K or J) (optional) |
Model and Dimensions Table (IXSFR Series):
|
Model |
Type |
Dimensions (mm) (Length x Width) |
Weight (g) |
Power (W) |
|---|---|---|---|---|
|
IXSFR |
FTE (Full Trough Element) |
245 x 60 |
230 |
250, 400, 650, 800, 1000 |
|
IXSFR2 |
HTE (Half Trough Element) |
122 x 60 |
135 |
125, 200, 325, 400, 500 |
|
IXSFR4 |
QTE (Quarter Trough Element) |
60 x 60 (estimated) |
85 |
60, 100, 200, 200, 250 |
|
IXSFR5 |
FTE (Full Trough Element) |
245 x 60 |
380 |
250, 400, 650, 800, 1000 |
|
IXSFR6 |
FTE (Full Trough Element) |
245 x 60 |
450 |
250, 400, 650, 800, 1000 |
|
IXSFR7 |
FTE (Full Trough Element) |
245 x 60 |
480 |
250, 400, 650, 800, 1000 |
Note: The dimensions for the IXSFR4 models are estimated based on the proportion of other models and the QTE description. It is recommended to verify the exact dimensions with the manufacturer.
To adapt to the specific needs of each client and application, the IXSFR curved ceramic infrared emitters offer a high degree of customization:
Power and Voltage: Possibility to configure specific powers and voltages that fit the exact requirements of the client's system.
Integrated Thermocouple: Option to incorporate an Integrated Thermocouple (Type K or J) for more precise temperature control and real-time monitoring of the heating process.
Cable Length and Connectors: Customization of connection cable length and connector type for simple and safe integration. Ceramic Beads are used for optimal electrical insulation.
Special Materials: For extremely aggressive or very high-temperature environments, advanced ceramic materials or Embedded Nicrom Heater alloys with improved properties can be selected.
Custom Designs: Manufacture of heaters with custom curvatures or dimensions to fit complex heating geometries or specific space requirements.
Mounting Systems: Development of adapted mounting and fastening solutions, including special supports or specific perforations for quick and safe installation.
Surface Finishes: Although the standard Vitrified Glaze is white, finish options can be explored to meet particular aesthetic or functional requirements.
To verify the Integrated Thermocouple, you must measure the thermoelectromotive force (millivolts) at the sensor's terminals while the emitter is hot. If the reading is null or unstable after 20 minutes of operation, the sensor is likely damaged. Precise control via thermocouple is vital to prevent overheating and prolong the service life of the Vitrified Glaze.
