Multifunctional Machine for Electric Heaters – Heatecx Limited

Heatecx Limited

Multifunctional Machine for Electric Heaters

Multifunctional Machine for Electric Heaters

The Multifunctional Machine MFH-01 represents the cutting edge in heater element production automation. Specifically designed by and for heater manufacturers, this integrated unit allows for drastic optimization of industrial processes, reducing operational costs and maximizing plant efficiency. The MFH-01 is a high-precision, automated workstation conceived to integrate multiple critical stages in the tubular heater lifecycle. Its modular architecture consolidates operations that traditionally required multiple machines and operators into a single, continuous, and controlled workflow. It is the definitive solution for companies seeking high-quality, high-volume production with minimal human intervention.

Contact Us

In the competitive heater manufacturing market, the MFH-01 stands out as the "Industry 4.0" standard. This machine not only saves physical space in the workshop but transforms productivity by allowing a single operator to supervise several units simultaneously. Thanks to its customizable configuration capability, the MFH-01 adapts to the specific needs of each client, ensuring every component meets the strictest safety and electrical performance standards.

The versatility of the MFH-01 lies in its ability to perform up to 7 fundamental processes automatically or in custom combinations:

  • Dielectric Resistance Test (Withstand Voltage Test):​ Performs automatic high-voltage tests to ensure component insulation and electrical safety.

  • Trimming and Finishing (Trimming):​ Precise adjustment of tube length to meet required dimensional tolerances.

  • Plug Removing:​ Automated removal of temporary sealing elements used during the filling process.

  • Pin Cutting:​ Precise cutting of connection terminals to the specified length.

  • Chamfering:​ Smoothing of tube edges to facilitate subsequent assemblies and improve product aesthetics.

  • Powder Digging:​ Controlled removal of excess magnesium oxide (MgO) at the ends to expose the terminals.

  • Printing and Marking:​ Automatic coding of technical data, logos, or serial numbers directly onto the tube surface.

Feature

Industrial Advantage

Efficiency​

Increases heater element production to levels of 4000-5000 pieces per shift, eliminating bottlenecks.

Stability​

Thanks to its robust 2500KG design, the machine operates with minimal vibration, ensuring perfect repeatability in every cycle.

Automation​

The intelligent control system enables "one man, multiple machines" operation, optimizing labor costs.

Safety​

Integrates active safety protocols during voltage tests and physical protections in all mechanical movement areas.

Maintenance​

Designed with high-durability components and simplified access for preventive cleaning and adjustment tasks.

 

 

Parameter

Technical Detail

Model​

MFH-01

Tube Diameter Range​

6.6 mm - 12 mm

Tube Length Range​

300 mm - 2000 mm

Production Capacity​

4000 - 5000 units / shift

Operating Voltage​

Three-phase 380V / Three-phase 220V / Single-phase 220V

Total Power​

5 KW

Dimensions (L x W x H)​

2400 x 2000 x 1500 mm

Total Weight​

2500 KG

 

We understand that each manufacturing process is unique. Therefore, the MFH-01 offers unprecedented flexibility:

  1. Process Configuration:​ Clients can choose which functions to activate or integrate (from a single function to the complete 7-process cycle).

  2. Voltage Adaptability:​ Configurable according to the electrical standards of your region or industrial plant.

  3. Custom Tooling:​ Availability of quick-change kits for different tube diameters (6.6 to 12 mm), minimizing downtime for format changes.

  4. In-line Integration:​ Possibility of synchronization with prior MgO filling machines or rolling mills to create a fully automated production line.

FAQ

The Multifunctional Machine is an industrial automation equipment designed to integrate and optimize multiple processes in the manufacturing of tubular heaters. Its main objective is to reduce labor and space costs while significantly increasing productivity and quality in heater element production. It allows for performing tasks from voltage tests to tube cutting and marking, all within a single workstation.

Customers also viewed

UL 200°C High-Temperature Silicone Cable (AGR)

UL 200°C High-Temperature Silicone Cable (AGR)
Discover the reliability and versatility of the AGR Model Silicone Electrical Cable, an essential component for installations demanding unbreakable performance under adverse conditions. This high-temperature flexible cable stands out for its heat-resistant silicone insulation, which effectively protects the tinned oxygen-free copper conductor against thermal fluctuations, moisture, and chemical agents. Ideal for electrical connections in ovens,
View details
SP-01 Capacitor Discharge Spot Welder

SP-01 Capacitor Discharge Spot Welder
The SP-01 Capacitor Discharge Spot Welder is an advanced engineering solution designed for metal joining processes that demand extreme precision and minimal thermal impact. This equipment utilizes capacitor energy storage technology to release instantaneous, high-intensity discharges, allowing the fusion of materials in highly localized areas without compromising the structural integrity or aesthetics of the piece.
View details
Annealing Machine

RT-01 Tubular Heater Annealing Machine
The RT-01 Short-Circuit Annealing Machine is a cutting-edge solution designed for the annealing of tubular heaters and other metallic elements, ensuring controlled and precise softening of materials. Unlike conventional time-based systems, the RT-01 electric heater annealing machine operates through advanced temperature control, making it immune to variations in material or tube wall thickness. This equipment
View details
AGR 200°C High-Temperature Cable (Fiberglass and Silicone)

AGR 200°C High-Temperature Cable (Fiberglass and Silicone)
If you are looking for a heat-resistant cable that offers flexibility and durability for your projects, the AGR 200°C model is the perfect choice. This fiberglass and silicone cable is optimized for high-temperature applications in both industry and home, providing a reliable solution for the wiring of electrical appliances and lighting equipment. Its capacity to
View details
Cartridge Heater Cap Welding Machine

ST-01 Cartridge Heater End Cap Welding Machine
The Cartridge Heater End Cap Welding Machine is a precision welding equipment specifically designed for the robust and hermetic sealing of one end (the base or end cap) of cartridge-type electric heaters. This innovative industrial welding equipment integrates advanced technology to ensure maximum quality and efficiency in cartridge heater manufacturing.
View details
Finned Aluminum Heater Rolling Machine HTR-800

Finned Aluminum Heater Rolling Machine HTR-800
Optimize the production of your thermal components with the HTR-800 Finned Aluminum Tube Rolling Machine, the definitive solution for reducing finned tubes. Designed for the manufacturing of high-efficiency finned aluminum heaters, this finned tube reducer is indispensable for manufacturers of heat exchangers, radiators, and HVAC systems. The HTR-800 allows for the production of heaters with
View details
Wire Coiling Machine

HT-B1 Wire Coiling Machine
The HT-B1 wire winding machine is a high-precision and versatile winding machine, specifically designed for the efficient manufacturing of electrical resistance coils, inductors, transformers, and other electronic components. This robust and adaptable equipment is the ideal solution for industries looking to optimize their precision winding processes and coil production.
View details
Double Heating Zone Silicon Carbide Heater

Double Heating Zone Silicon Carbide Heater
Discover the versatility and advanced thermal control with the Silicon Carbide Double Heating Section Heater. This SiC heating element is ideal for heating applications in the glass industry that utilize dual channels, providing superior heating capability and rapid thermal response. Its design allows for easy integration into glass processing equipment and offers the flexibility needed
View details
HT-B5 Wire Winding Machine for Electrical Trace Heaters

HT-B5 Wire Winding Machine for Electrical Trace Heaters
As part of the offering of Industrial Winding Machine Manufacturers, this CNC Precision Winding Machinery represents the pinnacle of engineering in the sector. It is an Automatic / CNC Winding Machine distinguished by its ability to handle a wide range of wire diameters with millimeter accuracy. A recognized Distributor of linear winding machines will recognize
View details
Internal Frame Flexible Ceramic Heater LH-KJS

Internal Frame Ceramic Pad Heater LH-KJS
This high-temperature industrial heater is an indispensable tool in welding engineering and pressure vessel manufacturing. With a capacity to reach temperatures of up to 1050°C, the LH-KJS model is positioned as one of the most robust and reliable industrial ceramic pad heaters on the market. Its main application focuses on the internal heating of large-volume
View details
Micro-tubular Heater Winding Machine

HT-B4 Micro-tubular Heater Winding Machine
This high-precision coil winding machine has been specifically developed for the manufacturing of heating elements with minimal cross-sections. It is the market-leading solution for producing components where space is critical, enabling winding on internal diameters of 0.5 mm or less—a technical capability unattainable by conventional equipment. The micro-tubular heater wire winding machine is a high-end
View details
Cartridge Heater Winding Machine

HT-B3A Cartridge Heater Coiling Machine
The HT-B3A Wire Winding Machine is a specialized, high-precision equipment designed for the manufacturing of electrical heating elements. This resistance winding machine is ideal for coiling resistance wire onto a variety of components, including magnesium oxide (MgO) tubes, MgO rod, mica sheets, carbon fiber, and ceramic cores. Its advanced technology makes it a versatile solution
View details