Heatecx Limited
Our Removable Thermal Insulation Blankets and Jackets represent the forefront in industrial thermal insulation solutions for equipment and piping. Designed to provide superior energy efficiency and exceptional thermal protection, these flexible covers are the modern alternative to traditional fixed insulation. Manufactured with high-quality materials such as high-temperature-resistant silicone fabric and fillings of aluminum silicate or glass fiber felt, they guarantee optimal performance in a temperature range from -30°C to 1000°C. They are ideal for protecting industrial equipment, reducing heat loss, and improving operational safety. Their removable design facilitates access for maintenance and repairs, minimizing downtime and maximizing energy savings. This product is presented as a versatile Insulation Jacket, a Thermal Insulation Blanket, or an industrial heat-retaining blanket, adapting to various shapes and sizes of components.
The versatility of our insulation solutions is manifested in their ability to adapt to the most demanding needs. From an Aerogel Insulation Jacket for applications requiring extreme thermal performance in a compact space, to a heater band for maintaining specific temperatures in critical processes, or an Insulation Jacket for Containers and thermal pallet covers for refrigerated transport blankets and marine container insulation, our product range offers comprehensive protection. The Thermal Jacket for Valves and the removable insulation jacket are designed for complex components like valves, flanges, elbows, and irregular equipment, providing custom insulation that prevents condensation, protects personnel from burns, and optimizes temperature control. These systems are not only fire-resistant (Class A) but also waterproof and resistant to chemical corrosion, ensuring exceptional durability in the most hostile industrial environments.
Removable Thermal Insulation Blankets and Jackets find wide application in various industrial sectors, where temperature control, energy savings, and safety are paramount:
Oil and Chemical Industry: Insulation of pipes, valves, flanges, tanks, and process equipment to maintain temperature and prevent heat loss. Ideal for Thermal Jackets for Valves and pipe insulation.
Power Generation (Electrical and Nuclear): Insulation of steam turbines, headers, pumps, heat exchangers, and high-temperature piping to improve efficiency and safety.
Metallurgy and Steel Industry: Thermal protection of furnaces, hot gas ducts, instrumentation boxes in high-temperature environments.
Construction and HVAC: Insulation of heating, ventilation, air conditioning, and refrigeration systems to optimize energy performance.
Transport and Logistics: Thermal pallet covers, Insulation Jackets for Containers, and refrigerated transport blankets to maintain the cold chain or protect temperature-sensitive goods during shipping, including marine container insulation.
Manufacturing (Tires, Ceramics, etc.): Insulation of furnaces, boilers, presses, and vulcanization equipment.
Pharmaceutical and Food Industry: Maintaining process temperatures and protecting sensitive equipment.
Specific Equipment: Heater bands for maintaining temperature in pipes or tanks, Aerogel Insulation Jackets for critical high-performance applications, removable insulation jackets for valves, elbows, flow meters, sight glasses, pressure gauges, laboratory instruments, compressors, diesel/gas engines, and other irregularly shaped parts.
Our Removable Thermal Insulation Blankets and Jackets offer a set of superior properties that distinguish them as a high-performance insulation solution:
Excellent Thermal Insulation: Significantly reduce heat loss, translating into considerable energy savings and greater system energy efficiency.
Wide Temperature Range: Effective from -30°C to 1000°C, adapting to a vast range of industrial applications.
Fire-Resistant (Class A): Fire-resistant materials that comply with the highest safety standards, preventing the spread of fires.
Resistant to Moisture and Oils: Possess excellent hydrophobic and oleophobic properties, protecting equipment from corrosion and deterioration.
Chemical Resistance: Immune to most corrosive chemicals, ensuring durability in aggressive environments.
Anti-Aging and Weather Resistant: Designed to withstand adverse weather conditions and the passage of time without losing their insulating properties.
Anti-Mold and Anti-Parasitic: Prevent mold growth and insect infestation, maintaining hygiene and insulation integrity.
Easy Installation and Removal: Their flexible and removable design allows for quick installation and easy access for maintenance, reducing downtime.
Reusable: The ability to be removed and reinstalled makes them a long-term investment, reducing replacement costs.
Personnel Protection: Reduce the surface temperature of equipment, protecting personnel from burns and improving workplace safety.
|
Parameter |
Standard Value |
Customization Options |
|---|---|---|
|
Insulation Thickness |
3 cm |
Customizable as required |
|
Outer Material |
High-temperature resistant silicone fabric |
Other resistant materials as per application |
|
Internal Insulating Material |
Aluminum silicate / Glass fiber felt |
Aerogel (for higher performance), other insulating materials |
|
Temperature Range |
-30°C to 1000°C |
Adaptable to specific use environment |
|
Fire Classification |
A (Non-combustible) |
Compliance with specific regulations |
|
Additional Properties |
Waterproof, oleophobic, chemical resistant, anti-aging, anti-mold, anti-parasitic |
Enhancement of specific properties as needed |
We understand that each industrial application has unique requirements. Therefore, we offer a wide range of customized solutions for our Removable Thermal Insulation Blankets and Jackets, ensuring made-to-measure insulation that perfectly fits your needs:
Custom Thickness: The standard thickness is 3 cm, but we can manufacture covers with different thicknesses to optimize thermal performance according to the operating temperature and available space.
Adapted Materials: The choice of internal insulating material can be customized. In addition to aluminum silicate and glass fiber, we offer advanced options like Aerogel for superior performance in a reduced volume, ideal for an Aerogel Insulation Jacket.
Flexible Design: We manufacture covers for any shape or size of equipment, including pipes, elbows, flanges, valves (like Thermal Jackets for Valves), tanks, heat exchangers, turbines, engines, compressors, and other irregularly shaped components. This includes specific designs for Thermal Pallet Covers, Insulation Jackets for Containers, and marine container insulation.
Custom Temperature Range: Although our standard range is -30°C to 1000°C, we can adjust the composition to withstand specific temperatures of your work environment.
Special Finishes: Possibility of finishes with additional properties such as higher abrasion resistance, UV protection, or specific colors for identification.
Custom Fastening: We offer different fastening systems (Velcro, buckles, laces) to ensure a perfect fit and easy installation/removal.
Our team of experts is available to advise you on the design and manufacture of the insulation solution that best suits your requirements, ensuring maximum energy efficiency and durability of your equipment.
To maximize energy efficiency and temperature control during refrigerated transport or protection of goods, the orientation of the thermal insulation blanket in a container is crucial. Generally, container blankets and marine container insulators are designed with a reflective layer (often silver or metallic) and an insulating layer. The reflective layer should face the outside, that is, looking towards the inside of the container. This allows the blanket to reflect radiant heat attempting to enter or leave the cargo space, maintaining the desired temperature of the products. In the case of our Thermal Pallet Covers, the reflective layer is also positioned facing outwards to optimize industrial thermal insulation and protect the load from extreme temperature fluctuations.
