Heatecx Limited
The RT03 series high-frequency induction heating machine represents the forefront of industrial thermal processing technology. Designed to offer superior energy efficiency, this unit utilizes electromagnetic induction principles to generate heat directly within the conductive material, eliminating losses associated with conventional heat transfer. Its compact and robust design makes it the ideal solution for workshops and production plants seeking to optimize their forging, hardening, and melting processes. Thanks to its advanced power electronics, the equipment guarantees precise temperature control and exceptional repeatability, critical factors for maintaining the highest quality standards in the modern metallurgical industry.
The RT03 induction system is a high-performance, multifunctional tool developed to meet the most demanding requirements of the industrial sector. This equipment stands out for its contactless heating capability, which drastically reduces component wear and improves operational safety. With an architecture available in both integrated and "split" (divided) configurations, it adapts perfectly to automated production lines or manual workstations. It is the preferred choice for metal heat treatment applications, offering an unmatched heating speed that reduces production cycles and maximizes return on investment. Its intuitive interface allows operators to easily adjust critical parameters, ensuring optimal performance in every application.
Our RT03 series is a versatile solution designed for a wide range of industrial processes, guaranteeing professional results in each of the following areas:
|
Category |
Specific Applications |
|---|---|
|
Melting and Fusion |
Analysis of scrap metal composition, glass melting, melting of precious metals (gold, silver), copper, aluminum, and iron. |
|
Industrial Forging |
Manufacturing of round bolts, round steel, agricultural tools, iron plates, pipes, and metal discs. |
|
Thermal Adjustment |
Heating of steel pipes for interference-fit assembly, extraction of metal plugs and alloys, insertion of motor stators, oil cylinders, and assembly of steel parts. |
|
Hot Forming |
Forging of pneumatic noses, annealing and sealing of steel pipes, quick heading of bolts, bending of reinforcing bars, and punching red-hot holes in copper pipes. |
|
Hardening (Quenching) |
Surface hardening of gears, cutting tools, internal holes, flat surfaces, iron bars, and cylindrical shafts. |
|
Annealing |
Treatment of stainless steel vessels, steel cables, component edges, stainless steel bars, and steel pipes. |
High Energy Efficiency: Reduces electricity consumption by up to 30% compared to resistance or gas heating methods.
Extreme Heating Speed: Reaches critical temperatures in seconds, minimizing oxidation and decarburization of the metal surface.
Precision Control: Allows for exact adjustment of power and frequency to adapt to different geometries and material types.
Operational Safety: Being a flameless process with localized heating, it significantly improves the work environment and reduces fire risks.
Compact and Portable Design: Easy to integrate into reduced spaces or existing production lines.
Water Cooling: Optimized cooling system that guarantees a 100% continuous duty cycle under industrial conditions.
|
Model |
Input Voltage |
Power (KW) |
Frequency (KHZ) |
Output Current |
Weight (KG) |
Dimensions (mm) |
|---|---|---|---|---|---|---|
|
RT03-15A |
220V/110V (1P) |
15 |
30-80 |
200A - 600A |
18 |
550 x 220 x 470 |
|
RT03-15AB |
220V (1P) |
15 |
30-80 |
200A - 600A |
10 (P) / 15 (A) |
550x220x470 / 320x220x350 |
|
RT03-25A |
380V (3P) |
25 |
30-80 |
200A - 1200A |
30 |
560 x 220 x 505 |
|
RT03-25AB |
380V (3P) |
25 |
30-80 |
200A - 1200A |
18.5 (P) / 15 (A) |
560x220x505 / 320x220x350 |
|
RT03-40AB |
380V (3P) |
40 |
30-80 |
400A - 1800A |
36 (P) / 35 (A) |
600x250x540 / 500x255x420 |
|
RT03-60AB |
380V (3P) |
60 |
30-80 |
15A - 90A* |
37 (P) / 36 (A) |
610x280x540 / 510x255x420 |
|
RT03-80AB |
380V (3P) |
80 |
30-80 |
400A - 3200A |
54 (P) / 47 (A) |
785x375x590 / 670x420x500 |
*Note: Current values for the RT03-60AB model correspond to the standard high-voltage configuration; consult for other configurations. (P) Main Unit, (A) Auxiliary Unit/Transformer.
We understand that every industrial process is unique, which is why we offer various options to adapt our equipment to your specific needs:
Custom Induction Coils: We design and manufacture custom inductors according to the geometry of your part to maximize magnetic coupling efficiency.
Temperature Control Systems: Integration of infrared pyrometers for real-time temperature monitoring and automatic feedback control.
Process Automation: Communication interfaces (PLC) for total integration into automated production lines and robotics systems.
Split Configuration (Type AB): Ideal for applications where space is limited or where the induction head needs to move independently from the power source.
External Cooling Systems: Option of industrial water chillers to ensure stable performance in hot climates or intensive work shifts.
To ensure continuous industrial performance and extend the lifespan of internal components, high-frequency induction heating machines require a forced water cooling system.
Critical Requirements:
Water must be kept at an inlet temperature between 20°C and 35°C. If the temperature exceeds 40°C, the machine will automatically activate an overheating protection alarm.
Pressure and Quality: A water pressure of 0.1 to 0.3 MPa is recommended. It is essential to use clean water, preferably demineralized or distilled, to avoid scale buildup and obstructions in the internal copper pipes.
Recommended Solutions: For intensive 24/7 operations, the ideal is to integrate an industrial chiller (water cooler) or a closed-circuit cooling tower, ensuring a 100% duty cycle without interruptions.
