Machinery

Economic Tube Reducing Machine Model HTC-E1

The HTC-E1 rolling machine is an essential piece of equipment in the manufacturing of electric heaters, designed to optimize the density and performance of industrial heating elements. This state-of-the-art tube reducer uses a roller system to compact the insulating material, ensuring superior quality in the final product. Its versatility makes it an indispensable solution for producing electric heaters of various shapes and specifications. The HTC-E1 is an economical yet highly efficient tube reducing machine, designed for the tube compaction process via compression. It utilizes a pair of rollers installed on the machine that progressively reduce the tube diameter, compacting the internal filler material, such as Magnesium Oxide (MgO).

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Spiral Nozzle for MgO Filling Machine

The spiral nozzle is a high-precision component and an indispensable refractory accessory in MgO filling machines for the manufacturing of tubular heaters. Its internal design, which incorporates a spiral, is fundamental for controlling and optimizing the outflow of magnesium powder into the metal tube. This feature ensures a uniform distribution and adequate compaction of the MgO, which is critical for achieving the required MgO filling density and guaranteeing efficient electrical insulation. Manufactured with extremely hard and wear-resistant materials, the spiral nozzle is a replacement part for the MgO filling machine that directly impacts the quality and performance of the heating elements.

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Hook for Tubular Heater Filling Machine

The hook (also known as a thread hook) is a fundamental refractory accessory in MgO filling machines for the manufacturing of tubular heaters. Its specific design allows it to firmly secure the end of the heater wire or the terminal pin, keeping it under the appropriate tension and perfectly centered within the metal tube during the magnesium powder filling process. This component is crucial for ensuring that the MgO distributes evenly around the wire, thereby guaranteeing optimal MgO filling density and effective electrical insulation. As a replacement part for the MgO filling machine, the hook is indispensable for precision and quality in the production of industrial tubular heaters.

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Guide Bushing for MgO Filling Machines

The guide bushing is a critical component in MgO filling machines for the production of tubular heaters. This refractory accessory is designed to provide precise alignment of the metal tube during the delicate magnesium powder filling process. Its robust construction and low-friction materials are fundamental to ensuring the tube moves smoothly and in a controlled manner, avoiding vibrations and deviations that could compromise the MgO filling density and the final quality of the heating element. As a replacement part for the MgO filling machine, the guide bushing is indispensable for maintaining efficiency and precision in the production line.

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Guide Tubes for MgO Filling Machine

Guide tubes are essential components in MgO filling machines for the manufacturing of tubular heaters. Precision-designed, these refractory accessories ensure the correct alignment of the resistance wire inside the metal tube during the magnesium powder filling process. Their function is critical to guaranteeing a uniform distribution of MgO, which in turn optimizes filling density and electrical insulation efficiency. Manufactured from high-wear-resistance materials, guide tubes are replacement parts for MgO filling machines that contribute directly to the quality and durability of the heaters.

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MgO Powder Filling Machine for Flat Heaters HT-P10

At Heatecx Limited, we understand the critical need for precision and efficiency in the manufacturing of electric heaters. We present our innovative MgO powder filling machine for flat tubes, a state-of-the-art solution specifically designed to optimize the production process of flat heaters and tubular heating elements with non-conventional geometries. This next-generation industrial machinery is not a conventional MgO filling machine; its special structure adapts perfectly to the complexities of flat tubes, guaranteeing uniform and high-density magnesium powder filling. It is the ideal choice for manufacturers seeking to improve heater quality, ensure optimal electrical insulation, and maximize filling efficiency in their production lines. With Heatecx Limited’s MgO filling machine, industrial automation reaches a new level of precision, reducing operating costs and elevating the standard of your final products.

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HT-B4 Micro-tubular Heater Winding Machine

This high-precision coil winding machine has been specifically developed for the manufacturing of heating elements with minimal cross-sections. It is the market-leading solution for producing components where space is critical, enabling winding on internal diameters of 0.5 mm or less—a technical capability unattainable by conventional equipment. The micro-tubular heater wire winding machine is a high-end device designed to process ultra-fine resistive wires. Its traction and guiding system is calibrated to work with micrometric precision, preventing material elongation and ensuring a constant ohmic value. Thanks to its versatility, this mini-tubular heater winding machine allows manufacturers to produce coils with variable pitches, adapting to the most demanding thermal requirements of the plastics industry and hot runner processes.

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X-B20 Ultrasonic MI Cable Stripping Machine

The X-B20 Ultrasonic MI Cable Stripping Machine, also known as the MI Cable Stripper and Armored Cable Stripping Machine, is an advanced technological solution specifically designed for the delicate process of stripping MI (Mineral Insulation) Cables and metal-armored cables. This cutting-edge equipment utilizes ultrasonic energy to effectively vibrate and strip the mineral powder insulation (such as Magnesium Oxide – MgO) from inside cut mineral insulated cables, while ensuring comprehensive protection of the delicate conductive wires. Its ability to perform Magnesium Oxide insulation stripping without damaging the electrical core makes it an indispensable tool for preparing fire-resistant cables, thermocouple cables, temperature control cables, and other Magnesium Oxide cables in various industrial applications. With the X-B20, the stripping of armored cables ranging from 1-20mm is carried out with unparalleled precision and efficiency, ensuring the integrity of the cable for subsequent use.

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MgO Powder Filling Machine for Mini-Tubular Heaters HT-MX1

The MgO Powder Filling Machine for Mini-Tubular Heaters is a precision equipment designed to optimize the manufacturing process of industrial electric heaters, specifically those of mini-tubular and micro-tubular formats. Its primary function is the controlled insertion of the heater wire assembly and MgO rod into empty tubes, followed by the filling of Magnesium Oxide (MgO) powder into the remaining annular space. This process is crucial for achieving the optimal MgO compaction density, a determining factor in the efficiency and durability of hot runner heaters and other heating elements. The machine ensures uniform powder distribution, eliminating voids and guaranteeing superior thermal performance in demanding applications.

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XMI-01 MI Cable Straightening and Cutting Machine

The XMI-01 MI Cable Straightening and Cutting Machine is a cutting-edge solution designed for the processing of Mineral Insulated (MI) Cables. This high-precision equipment, driven by a servo motor, guarantees flawless straightening and exact cutting of fire-resistant electrical cables and flame-retardant cables. Its advanced control system, based on a single-chip microcontroller, allows for intuitive management of key parameters such as feeding speed, cutting length, and production quantity via an HMI touch screen. The integration of high-quality pneumatic components, such as AKS solenoid valves and TPM pneumatic elements, ensures reliable performance and efficient operation, making it an indispensable tool for handling MI cables in demanding industrial environments.

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MAP-01 Automatic Heater Feeding and Testing Machine

The MAP-01 is an automatic feeding machine specifically designed to optimize the reduction process of electrical resistance heaters in various industrial applications. This innovative equipment integrates seamlessly into the production line to efficiently feed tubes previously filled with MgO (Magnesium Oxide) and subjected to high voltage resistance tests, ensuring a continuous and automated flow towards the tubular heater swaging machine.

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MgO Filling Machine for Aluminum Fin Heaters HT-AX1

The HT-AX1 MgO filling machine represents the cutting edge in heater manufacturing, specifically designed for processing aluminum fin-type heaters. This specialized equipment solves the technical challenges posed by complex internal structures, ensuring uniform, high-density magnesium oxide filling—essential for thermal efficiency and the service life of industrial heaters. From a commercial perspective, the HT-AX1 MgO filler is the ideal investment for companies seeking to elevate their quality standards in aluminum heater production. Its capability to handle multiple heater wire configurations makes it a versatile tool for diverse industrial applications. Technically, the use of servomotors ensures millimeter-level precision in the filling process, reducing material waste and improving consistency in the final product.

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